KTCC - 12.27.2014 - 10Q


UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
 ____________________________________________________________ 
FORM 10-Q
 ____________________________________________________________ 
 
x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934
FOR THE PERIOD ENDED DECEMBER 27, 2014
OR
 ¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934
FOR THE PERIOD FROM             TO             .
Commission File Number 0-11559
 ____________________________________________________________ 
KEY TRONIC CORPORATION
(Exact name of registrant as specified in its charter)
 ____________________________________________________________ 
Washington
91-0849125
(State of Incorporation)
(I.R.S. Employer Identification No.)
N. 4424 Sullivan Road
Spokane Valley, Washington 99216
(509) 928-8000
  ____________________________________________________________ 
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements during the past 90 days.    Yes  x    No  ¨
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulations S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).    Yes  x    No  ¨
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See definition of “large accelerated filer”, “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.
 
Large accelerated filer
 
¨
 
Accelerated filer
 
x
 
 
 
 
Non-accelerated filer
 
¨ (Do not check if a smaller reporting company)
 
Smaller reporting company
 
¨
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes  ¨    No  x
As of January 23, 2015, 10,551,680 shares of common stock, no par value (the only class of common stock), were outstanding.




KEY TRONIC CORPORATION
Index
 
 
 
Page No.
 
 
 
PART I.
 
 
 
 
Item 1.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
8-18
 
 
 
Item 2.
19-32
 
 
 
Item 3.
 
 
 
Item 4.
 
 
 
PART II.
 
 
 
 
Item 1.
 
 
 
Item 1A.
 
 
 
Item 2.
Unregistered Sales of Equity Securities and Use of Proceeds*
 
 
 
 
Item 3.
Defaults upon Senior Securities*
 
 
 
 
Item 4.
Mine Safety Disclosures*
 
 
 
 
Item 5.
Other Information*
 
 
 
 
Item 6.
 
 
 * Items are not applicable
“We”, “us”, “our”, “Company”, “KeyTronicEMS” and “KeyTronic”, unless the context otherwise requires, means Key Tronic Corporation and its subsidiaries.




PART I: FINANCIAL INFORMATION
Item 1: Financial Statements
KEY TRONIC CORPORATION AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(Unaudited, in thousands)
 
 
December 27, 2014
 
June 28, 2014
ASSETS
 
 
 
Current assets:
 
 
 
Cash and cash equivalents
$
201

 
$
5,803

Trade receivables, net
68,511

 
49,658

Inventories
71,365

 
55,634

Deferred income tax asset
5,545

 
935

Other
13,576

 
11,186

Total current assets
159,198

 
123,216

Property, plant and equipment, net
29,984

 
23,596

Other assets:
 
 
 
Deferred income tax asset

 
3,325

Goodwill
9,957

 
1,740

Other intangible assets
7,620

 
2,071

Other
1,247

 
2,712

Total other assets
18,824

 
9,848

Total assets
$
208,006

 
$
156,660

LIABILITIES AND SHAREHOLDERS' EQUITY
 
 
 
Current liabilities:
 
 
 
Accounts payable
$
42,945

 
$
32,459

Accrued compensation and vacation
7,429

 
7,562

Current portion of debt
5,000

 
7,853

Other
8,539

 
4,293

Total current liabilities
63,913

 
52,167

Long-term liabilities:
 
 
 
Term loan - long term
28,750

 

Revolving loan
11,992

 

Deferred income tax liability
1,080

 
270

Other long-term obligations
3,462

 
578

Total long-term liabilities
45,284

 
848

Total liabilities
109,197

 
53,015

Commitments and contingencies (Note 9)

 

Shareholders’ equity:
 
 
 
Common stock, no par value—shares authorized 25,000; issued and outstanding 10,552 and 10,547 shares, respectively
44,562

 
44,151

Retained earnings
57,194

 
57,091

Accumulated other comprehensive (loss) income
(2,947
)
 
2,403

Total shareholders’ equity
98,809

 
103,645

Total liabilities and shareholders’ equity
$
208,006

 
$
156,660

See accompanying notes to consolidated financial statements.

3



KEY TRONIC CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF INCOME
(Unaudited, in thousands, except per share amounts)
 
 
Three Months Ended
 
Six Months Ended
 
December 27, 2014
 
December 28, 2013
 
December 27, 2014
 
December 28, 2013
Net sales
$
114,311

 
$
78,250

 
$
200,653

 
$
156,224

Cost of sales
105,072

 
71,300

 
187,176

 
142,652

Gross profit
9,239

 
6,950

 
13,477

 
13,572

Research, development and engineering expenses
1,297

 
1,421

 
2,633

 
2,767

Selling, general and administrative expenses
5,425

 
3,163

 
10,032

 
5,979

Total operating expenses
6,722

 
4,584

 
12,665

 
8,746

Operating income
2,517

 
2,366

 
812

 
4,826

Interest expense, net
404

 
16

 
593

 
38

Income before income taxes
2,113

 
2,350

 
219

 
4,788

Income tax provision (benefit)
487

 
(764
)
 
116

 
(31
)
Net income
$
1,626

 
$
3,114

 
$
103

 
$
4,819

Net income per share — Basic
$
0.15

 
$
0.30

 
$
0.01

 
$
0.46

Weighted average shares outstanding — Basic
10,552

 
10,530

 
10,550

 
10,519

Net income per share — Diluted
$
0.14

 
$
0.27

 
$
0.01

 
$
0.43

Weighted average shares outstanding — Diluted
11,471

 
11,354

 
11,442

 
11,330

See accompanying notes to consolidated financial statements.

4



KEY TRONIC CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF COMPREHENSIVE (LOSS) INCOME
(Unaudited, in thousands)
 
 
Three Months Ended
 
Six Months Ended
  
December 27, 2014
 
December 28, 2013
 
December 27, 2014
 
December 28, 2013
Comprehensive (loss) income:
 
 
 
 
 
 
 
Net income
$
1,626

 
$
3,114

 
$
103

 
$
4,819

Other comprehensive (loss) income:
 
 
 
 
 
 
 
Unrealized (loss) gain on hedging instruments, net of tax
(3,564
)
 
566

 
(5,350
)
 
312

Comprehensive (loss) income
$
(1,938
)
 
$
3,680

 
$
(5,247
)
 
$
5,131

Other comprehensive (loss) income for the three months ended December 27, 2014 and December 28, 2013 is reflected net of tax (benefit) expense of approximately $(1.8) million and $0.3 million, respectively. Other comprehensive (loss) income for the six months ended December 27, 2014 and December 28, 2013 is reflected net of tax (benefit) expense of approximately $(2.8) million and $0.2 million, respectively.
See accompanying notes to consolidated financial statements.

5



KEY TRONIC CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited, in thousands)
 
Six Months Ended
 
December 27, 2014
 
December 28, 2013
Operating activities:
 
 
 
Net income
$
103

 
$
4,819

Adjustments to reconcile net income to cash used in operating activities:
 
 
 
Depreciation and amortization
2,808

 
1,786

Excess tax benefit from exercise of stock options
(50
)
 
(134
)
Provision for obsolete inventory
139

 
171

Provision for warranty
42

 
6

Provision for doubtful accounts
84

 

(Gain) loss on disposal of assets
(6
)
 
5

Share-based compensation expense
344

 
335

Deferred income taxes
3,588

 
(1,728
)
Changes in operating assets and liabilities, net of acquisition:
 
 
 
Trade receivables
2,274

 
(4,426
)
Inventories
5,902

 
(1,694
)
Other assets
(3,499
)
 
(81
)
Accounts payable
(584
)
 
1,379

Accrued compensation and vacation
(2,321
)
 
(1,500
)
Other liabilities
(3,661
)
 
518

Cash provided by (used in) operating activities
5,163

 
(544
)
Investing activities:
 
 
 
Payment for acquisition, net of cash acquired
(47,964
)
 
(6,027
)
Purchase of property and equipment
(4,701
)
 
(2,608
)
Proceeds from sale of fixed assets
3,924

 

Cash used in investing activities
(48,741
)
 
(8,635
)
Financing activities:
 
 
 
Payment of financing costs
(11
)
 
(11
)
Proceeds from long term debt
35,000

 

Repayments of long term debt and capital lease obligations
(1,250
)
 
(380
)
Borrowings under revolving credit agreement
69,050

 

Repayment of revolving credit agreement
(57,058
)
 

Proceeds from accounts receivable purchase agreement
1,147

 

Payments towards accounts receivable purchase agreement
(8,969
)
 

Excess tax benefit from exercise of stock options
50

 
134

Proceeds from exercise of stock options
17

 
50

Cash provided by (used in) financing activities
37,976

 
(207
)
Net decrease in cash and cash equivalents
(5,602
)
 
(9,386
)
Cash and cash equivalents, beginning of period
5,803

 
10,819

Cash and cash equivalents, end of period
$
201

 
$
1,433

Supplemental cash flow information:
 
 
 
Interest payments
$
664

 
$
44

Income tax payments, net of refunds
$
1,788

 
$
987

See accompanying notes to consolidated financial statements.

6



KEY TRONIC CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY
(Unaudited, in thousands)
 
 
Shares
 
Common
Stock
 
Retained
Earnings
 
Accumulated
Other
Comprehensive
(Loss) Income
 
Total
Shareholders’
Equity
Balances, June 28, 2014
10,547

 
$
44,151

 
$
57,091

 
$
2,403

 
$
103,645

Net income

 

 
103

 

 
103

Unrealized loss on hedging instruments, net

 

 

 
(5,350
)
 
(5,350
)
Exercise of stock options
5

 
17

 

 

 
17

Share-based compensation

 
344

 

 

 
344

Tax benefit from exercise of stock options

 
50

 

 

 
50

Balances, December 27, 2014
10,552

 
$
44,562

 
$
57,194

 
$
(2,947
)
 
$
98,809

See accompanying notes to consolidated financial statements.

7



KEY TRONIC CORPORATION AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1.
Basis of Presentation
The consolidated financial statements included herein have been prepared by Key Tronic Corporation and subsidiaries (the Company) pursuant to the rules and regulations of the Securities and Exchange Commission (SEC). Certain information and footnote disclosures normally included in our annual consolidated financial statements have been condensed or omitted. The year-end condensed consolidated balance sheet information was derived from audited financial statements, but does not include all disclosures required by accounting principles generally accepted in the United States of America. The financial statements reflect all normal and recurring adjustments which, in the opinion of management, are necessary for a fair presentation of the financial position, results of operations and cash flows for the interim periods presented. The preparation of financial statements in accordance with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and the reported amounts of revenues and expenses during the reporting period. The results of operations for the periods presented are not necessarily indicative of the results to be expected for the full year. The accompanying unaudited condensed consolidated financial statements should be read in conjunction with the financial statements and notes included in the Company’s Annual Report on Form 10-K for the fiscal year ended June 28, 2014.
The Company’s reporting period is a 52/53 week fiscal year ending on the Saturday closest to June 30. The three and six month periods ended December 27, 2014 and December 28, 2013 were 13 and 26 week periods, respectively. Fiscal year 2015 will end on June 27, 2015 which is a 52 week year, and fiscal year 2014 which ended on June 28, 2014, was also a 52 week year.
2.
Significant Accounting Policies
Reclassifications
Certain prior period reclassifications were made to conform with the current period presentation. These reclassifications had no effect on reported income, comprehensive income, cash flows, total assets, or shareholders' equity as previously reported.
Earnings Per Common Share
Basic earnings per common share (EPS) is computed by dividing net income (loss) by the weighted average number of common shares outstanding during the period. Diluted EPS is computed by dividing net income (loss) by the combination of other potentially dilutive weighted average common shares and the weighted average number of common shares outstanding during the period using the treasury stock method. The computation assumes the proceeds from the exercise of equity awards were used to repurchase common shares at the average market price during the period. The computation of diluted EPS does not assume conversion, exercise, or contingent issuance of common stock equivalent shares that would have an anti-dilutive effect on EPS.
Derivative Instruments and Hedging Activities
The Company has entered into foreign currency forward contracts and interest rate swaps which are accounted for as cash flow hedges in accordance with ASC 815, Derivatives and Hedging. The effective portion of the gain or loss on the derivative is reported as a component of accumulated other comprehensive income (AOCI) and is reclassified into earnings in the same period in which the underlying hedged transaction affects earnings. The derivative's effectiveness represents the change in fair value of the hedge that offsets the change in fair value of the hedged item.
The Company uses derivatives to manage the variability of foreign currency fluctuations of expenses in our Mexico facilities and interest rate risk associated with certain borrowings under the Company's debt arrangement. The foreign currency forward contracts and interest rate swaps have terms that are matched to the underlying transactions being hedged. As a result, these transactions fully offset the hedged risk and no ineffectiveness has been recorded.
The Company's foreign currency forward contracts and interest rate swaps potentially expose the Company to credit risk to the extent the counterparties may be unable to meet the terms of the agreement. The Company minimizes such risk by seeking high quality counterparties. The Company's counterparties to the foreign currency forward contracts are major banking institutions. These institutions do not require collateral for the contracts, and the Company believes that the risk of the counterparties failing to meet their contractual obligations is remote. The Company does not enter into derivative instruments for trading or speculative purposes.

8



Income Taxes
We compute our interim income tax provision through the use of an estimated annual effective tax rate (ETR) applied to year-to-date operating results and specific events that are discretely recognized as they occur. In determining the estimated annual ETR, we analyze various factors, including projections of our annual earnings, taxing jurisdictions in which the earnings will be generated, the impact of state and local income taxes, our ability to use tax credits and net operating loss carryforwards, and available tax planning alternatives. Discrete items, including the effect of changes in tax laws, tax rates, and certain circumstances with respect to valuation allowances or other unusual or non-recurring tax adjustments, are reflected in the period in which they occur as an addition to, or reduction from, the income tax provision, rather than included in the estimated annual ETR. Refer to Note 6 for further discussions.
Income taxes are accounted for under the asset and liability method. Deferred tax assets and liabilities are recognized for the estimated future tax consequences and benefits attributable to differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax basis, as well as operating losses and tax credit carryforwards. Deferred tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which temporary differences and carryforwards are expected to be recovered or settled. The effect on deferred tax assets and liabilities for a change in tax rates is recognized in the period that includes the enactment date. Valuation allowances are established when necessary to reduce deferred tax assets to the amount that is more likely than not to be realized.
We utilize a two-step approach to recognizing and measuring uncertain tax positions. The first step is to evaluate the tax position for recognition by determining if the weight of available evidence indicates it is more likely than not that the position will be sustained on audit, including resolution of related appeals or litigation processes, if any. The second step is to measure the tax benefit as the largest amount which is more than 50% likely of being realized upon ultimate settlement. We consider many factors when evaluating and estimating our tax positions and tax benefits, which may require periodic adjustments based on new assessments and changes in estimates and which may not accurately forecast actual outcomes. Our policy is to recognize interest and penalties related to the underpayment of income taxes as a component of income tax expense. To date, we have not incurred charges for interest or penalties in relation to the underpayment of income taxes. The tax years 1998 through the present remain open to examination by the major U.S. taxing jurisdictions to which we are subject.
Impairment of Goodwill and Other Intangible Assets
The Company records intangible assets that are acquired individually or with a group of other assets in the financial statements at acquisition. In accordance with ASC 350, Goodwill and Other Intangible Assets, goodwill and intangible assets acquired in a business combination and determined to have an indefinite useful life are not amortized but are required to be reviewed for impairment at least annually or when events or circumstances indicate that carrying value may exceed fair value. The Company's acquired intangible assets are subject to amortization over their estimated useful lives and are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount of an intangible asset may not be recoverable.
Recently Issued Accounting Standards
In May 2014, the Financial Accounting Standards Board (FASB) issued Accounting Standards Update 2014-09 (ASU 2014-09), Revenue from Contracts with Customers. The guidance in this Update affects any entity that either enters into contracts with customers to transfer goods or services or enters into contracts for the transfer of nonfinancial assets unless those contracts are within the scope of other standards (for example, insurance contracts or lease contracts). The standard's core principle is that a company will recognize revenue when it transfers promised goods or services to customers in an amount that reflects the consideration to which the company expects to be entitled in exchange for those goods or services. In doing so, companies will need to use more judgment and make more estimates than under current guidance. This may include identifying performance obligations in the contract, estimating the amount of variable consideration to include in the transaction price and allocating the transaction price to each separate performance obligation. The amendments in this Update are effective for annual reporting periods beginning after December 15, 2016, including interim periods within that reporting period. Early adoption is not permitted. Companies have the option of using either a full or modified retrospective approach in applying this standard. The Company is in the process of assessing the impact of ASU 2014-09 on its consolidated financial statements.

9



In August 2014, the FASB issued Accounting Standards Update 2014-15 (ASU 2014-15), Presentation of Financial Statements - Going Concern. The guidance in this Update applies to all entities. The amendments require management to assess an entity's ability to continue as a going concern by incorporating and expanding upon certain principles that are currently in U.S. auditing standards. Specifically, the amendments (1) provide a definition of the term substantial doubt, (2) require an evaluation every reporting period including interim periods, (3) provide principles for considering the mitigating effect of management's plans, (4) require certain disclosures when substantial doubt is alleviated as a result of consideration of management's plans, (5) require an express statement and other disclosures when substantial doubt is not alleviated, and (6) require an assessment for a period of one year after the date that the financial statements are issued (or available to be issued). The amendments in this Update are effective for the annual period ending after December 15, 2016, and for annual periods and interim periods thereafter. Early application is permitted. The amendments of ASU 2014-15, when adopted, are not expected to have a material impact on the Company's consolidated financial statements.
Management has assessed the potential impact of recently issued, but not yet effective, accounting standards and determined that the provisions are either not applicable to the Company, or are not anticipated to have a material impact on the consolidated financial statements.
3.
Inventories
The components of inventories consist of the following (in thousands):
 
 
December 27, 2014
 
June 28, 2014
Finished goods
$
11,210

 
$
5,826

Work-in-process
10,706

 
7,068

Raw materials and supplies
49,449

 
42,740

 
$
71,365

 
$
55,634

4.
Long-Term Debt
On September 3, 2014, the Company entered into an amended and restated credit agreement extending the agreement term on our $30.0 million revolving line of credit facility to August 31, 2019. In addition, the Company added a five-year term loan in the amount of $35.0 million used to acquire all of the outstanding shares of CDR Manufacturing, Inc. (dba Ayrshire Electronics). For further information on the acquisition of Ayrshire see footnote 12 of the “Notes to Consolidated Financial Statements.”
The agreement specifies that the proceeds of the revolving line of credit be used primarily for working capital and general corporate purposes of the Company and its subsidiaries. Borrowings under the revolving line of credit bear interest at either a “Base Rate” or a “Fixed Rate”, as elected by the Company. The base rate is the higher of the Wells Fargo Bank prime rate, daily one month London Interbank Offered Rate (LIBOR) plus 1.5%, or the Federal Funds rate plus 1.5%. The fixed rate is LIBOR plus 1.75%, LIBOR plus 2.00%, or LIBOR plus 2.25% depending on the level of the Company’s trailing four quarters Earnings Before Interest, Taxes, Depreciation and Amortization (EBITDA). The revolving line of credit is secured by substantially all of the assets of the Company.
As of December 27, 2014, the Company had an outstanding balance under the credit facility of $12.0 million, $0.3 million in outstanding letters of credit and $17.7 million available for future borrowings. The interest rate on the outstanding line of credit balance was in the range of 2.24% - 3.25%. The Company did not have an outstanding balance on the credit facility as of June 28, 2014.
The outstanding principal balance of the term loan bears interest at a fixed rate per annum of the daily one month LIBOR plus 1.75%, 2.00% or 2.25% depending on the ratio of the Company’s funded debt to EBITDA, except that the term loan bore interest at LIBOR plus 2.00% from September 3, 2014 through December 14, 2014 regardless of the Company’s cash flow leverage ratio. Principal on the term loan is payable in equal quarterly installments of $1.25 million commencing December 15, 2014 and continuing through June 15, 2019, with a final installment of all remaining unpaid principal due on August 31, 2019. The company had an outstanding balance of $33.8 million under the term loan as of December 27, 2014.
The Company must comply with certain financial covenants, including a cash flow leverage ratio, an asset coverage ratio, and a fixed charge coverage ratio. The credit agreement requires the Company to maintain a minimum profit threshold, limits the maximum capital lease expenditures and restricts the Company from declaring or paying dividends in cash or stock. The Company is in compliance with all financial covenants for all periods presented.

10



5.
Trade Accounts Receivable Purchase Programs
Transfer Program
On June 25, 2014, the Company entered into an Account Purchase Agreement with Wells Fargo Bank, N.A. (“WFB”) which provides that the Company may sell and assign to WFB and WFB may purchase from Company the accounts receivable of certain Company customers in a maximum aggregate amount of $50.0 million. The initial term of the agreement is 36 months with successive 12 month renewal terms. No accounts receivables were transferred under this original transfer agreement during the six months ended December 27, 2014. As of June 28, 2014, total accounts receivables transferred was approximately $9.0 million. The receivables that were transferred under the transfer purchase program remained on our consolidated balance sheet.
As of December 27, 2014, the Company had no remaining liability to WFB for transferred accounts receivables. As of June 28, 2014, the Company’s net liability to WFB for accounts receivables transferred was approximately $7.9 million classified as current portion of debt.
Sale Program
On December 18, 2014, the Company modified the original Account Purchase Agreement with WFB to allow the Company to account for the factored receivables as a true-sale. As of December 27, 2014, total accounts receivables sold was approximately $3.3 million with cash proceeds of approximately $3.0 million. The remaining outstanding balance of accounts receivables sold and not yet collected was approximately $0.3 million as of December 27, 2014 and is recorded on the Consolidated Balance Sheet in other current assets. No accounts receivables were sold during the six months ended December 28, 2013. The receivables that were sold during the six months ended December 27, 2014 were removed from the Consolidated Balance Sheet and the cash received is reflected as cash provided by operating activities in the Consolidated Statements of Cash Flows.
6.
Income Taxes
The Company expects to repatriate a portion of its foreign earnings based on increased sales growth driving additional capital requirements domestically, cash requirements for potential acquisitions and to implement certain tax strategies. The Company currently expects to repatriate approximately $10.5 million of foreign earnings in the future. As such, these earnings would be recognized in the United States, and the Company would be subject to U.S. federal income taxes and potential withholding taxes in foreign jurisdictions. Both the domestic tax and estimated withholding tax of expected repatriation of foreign earnings have been recorded as part of deferred taxes as of December 27, 2014. All other unremitted foreign earnings are expected to remain permanently reinvested for planned fixed assets purchases and improvements in foreign locations.
The acquisition of Ayrshire, which was completed during the first quarter of fiscal year 2015, resulted in the recognition of approximately $2.4 million of net deferred tax liabilities. The transaction also resulted in the Company reassessing the rate at which its deferred tax assets and liabilities are measured due to state income tax filings of the acquired company. The impact of this change was not material to the financial statements.
The Company has available approximately $5.6 million of gross federal research and development tax credits as of December 27, 2014. ASC 740 requires the Company to recognize in its financial statements uncertainties in tax positions taken that may not be sustained upon examination by the taxing authorities. Accordingly, as of December 27, 2014, the Company has recorded $3.2 million to date of gross unrecognized tax benefits associated with these federal tax credits, resulting in a net deferred tax benefit of approximately $2.4 million.

11



7.
Earnings Per Share
The following table presents a reconciliation of the denominator in the basic and diluted EPS calculation and the number of antidilutive common share awards that were not included in the diluted earnings per share calculation. These antidilutive securities occur when equity awards outstanding have an option price greater than the average market price for the period.
 
Three Months Ended
 
(in thousands, except per share information)
 
December 27, 2014
 
December 28, 2013
Net income
$
1,626

 
$
3,114

Weighted average shares outstanding—basic
10,552

 
10,530

Effect of dilutive common stock options
919

 
824

Weighted average shares outstanding—diluted
11,471

 
11,354

Net income per share—basic
$
0.15

 
$
0.30

Net income per share—diluted
$
0.14

 
$
0.27

Antidilutive options and SARs not included in diluted earnings per share
208

 
213

 
Six Months Ended
 
(in thousands, except per share information)
 
December 27, 2014
 
December 28, 2013
Net income
$
103

 
$
4,819

Weighted average shares outstanding—basic
10,550

 
10,519

Effect of dilutive common stock options
892

 
811

Weighted average shares outstanding—diluted
11,442

 
11,330

Earnings per share—basic
$
0.01

 
$
0.46

Earnings per share—diluted
$
0.01

 
$
0.43

Antidilutive options not included in diluted earnings per share
208

 
213

8. Share-based Compensation
The Company’s incentive plan provides for equity and liability awards to employees and non-employee directors in the form of stock options, stock appreciation rights (SARs), restricted stock, restricted stock units, stock awards, stock units, performance shares, performance units, and other stock-based or cash-based awards. Compensation cost is recognized on a straight-line basis over the requisite employee service period, which is generally the vesting period, and is recorded as employee compensation expense in cost of goods sold and selling, general and administrative expenses. Share-based compensation is recognized only for those awards that are expected to vest, with forfeitures estimated at the date of grant based on historical experience and future expectations.
In addition to service conditions, SARs contain a performance condition. The additional performance condition is based upon the achievement of Return on Invested Capital (ROIC) goals relative to a peer group. All awards with performance conditions are measured over the vesting period and are charged to compensation expense over the requisite service period based on the number of shares expected to vest. The SARs cliff vest after a three-year period from date of grant and expire five years from date of grant.
The grant date fair value for the awards granted below were estimated using the Black Scholes option valuation method:
 
October 31, 2014
 
July 31, 2013
 
July 25, 2012
 
January 26, 2012
 
July 27, 2011
SARs Granted
213,166

 
213,166

 
210,666

 
32,000

 
184,666

Strike Price
$
8.22

 
$
11.34

 
$
7.44

 
$
6.30

 
$
4.40

Fair Value
$
3.04

 
$
4.67

 
$
3.71

 
$
3.08

 
$
2.20

Total share-based compensation expense recognized during the three months ended December 27, 2014 and December 28, 2013 was approximately $179,000 and $181,000, respectively. Total share-based compensation expense recognized during the six months ended December 27, 2014 and December 28, 2013 was approximately $344,000 and $335,000, respectively. As of December 27, 2014, total unrecognized compensation expense related to unvested share-based compensation arrangements was approximately $1.2 million. This expense is expected to be recognized over a weighted average period of 2.08 years.

12



No options to purchase shares of common stock or SARs were exercised during the three months ended December 27, 2014. During the three months ended December 28, 2013, 12,430 options to purchase shares of common stock were exercised and 15,000 SARs were exercised, with an intrinsic value of $0.2 million. During the six months ended December 27, 2014, 4,930 options to purchase shares of common stock were exercised with an immaterial amount of intrinsic value and no SARs were exercised. During the six months ended December 28, 2013, 19,930 options to purchase shares of common stock were exercised and 30,000 SARs were exercised, with an intrinsic value of $0.3 million.
9.
Commitments and Contingencies
Purchase Commitments
The Company had no material firm commitments to contractors or suppliers for capital expenditures as of December 27, 2014.
Leases
The Company leases certain facilities, equipment, and automobiles under non-cancelable lease agreements. These agreements expire on various dates over the next ten years.
Warranties
The Company provides warranties on certain product sales. Allowances for estimated warranty costs are recorded during the period of sale. The determination of such allowances requires the Company to make estimates of product return rates and expected costs to repair or to replace the products under warranty. If actual return rates and/or repair and replacement costs differ significantly from management’s estimates, adjustments to recognize additional cost of sales may be required in future periods. The Company’s warranty reserve was approximately $80,000 and $11,000 as of December 27, 2014 and June 28, 2014, respectively.
10.
Fair Value Measurements
The Company has adopted ASC 820, Fair Value Measurements, which defines fair value, establishes a framework for assets and liabilities being measured and reported at fair value and expands disclosures about fair value measurements. There are three levels of fair value hierarchy inputs used to value assets and liabilities which include: Level 1 – inputs are quoted market prices for identical assets or liabilities; Level 2 – inputs other than quoted market prices included in Level 1 that are observable for the asset or liability, either directly or indirectly; and Level 3 – inputs are unobservable inputs for the asset or liability.
The following table summarizes the fair value of assets/(liabilities) of the Company’s derivatives that are required to be measured on a recurring basis as of December 27, 2014 and June 28, 2014 (in thousands):
 
December 27, 2014
 
Level 1
 
Level 2
 
Level 3
 
Total
Fair Value
Financial Assets:
 
 
 
 
 
 
 
Foreign currency forward contracts
$

 
$
169

 
$

 
$
169

Financial Liabilities:
 
 
 
 
 
 
 
Interest rate swaps
$

 
$
(213
)
 
$

 
$
(213
)
Foreign currency forward contracts
$

 
$
(4,421
)
 
$

 
$
(4,421
)

 
June 28, 2014
 
Level 1
 
Level 2
 
Level 3
 
Total
Fair Value
Financial Assets:
 
 
 
 
 
 
 
Foreign currency forward contracts
$

 
$
3,641

 
$

 
$
3,641


The Company currently has forward contracts to hedge known future cash outflows for expenses denominated in the Mexican peso and interest rate swaps to mitigate risk associated with certain borrowings under the Company's debt arrangement. These contracts are measured on a recurring basis based on the foreign currency spot rates and forward rates quoted by banks or foreign currency dealers. These contracts are marked to market using level 2 input criteria every period with the unrealized gain or loss, net of tax, reported as a component of shareholders’ equity in accumulated other comprehensive (loss) income, as they qualify for hedge accounting.

13



The carrying values of cash and cash equivalents, accounts receivable and current liabilities reflected on the balance sheets at December 27, 2014 and June 28, 2014, reasonably approximate their fair value. The Company’s long-term debt primarily consists of a revolving line of credit and a term loan. Borrowings under the revolving line of credit bear interest at either a “Base Rate” or a “Fixed Rate”, as elected by the Company. The base rate is the higher of the Wells Fargo Bank prime rate, daily one month London Interbank Offered Rate (LIBOR) plus 1.5%, or the Federal Funds rate plus 1.5%. Borrowings under the term loan bear interest at a fixed rate per annum of the daily one month LIBOR plus 1.75%, 2.00% or 2.25% depending on the ratio of the Company’s funded debt to EBITDA, except that the term loan bore interest at LIBOR plus 2.00% from September 3, 2014 through December 14, 2014 regardless of the Company’s cash flow leverage ratio. Each of these rates is a variable floating rate dependent upon current market conditions and the Company’s current credit risk.
As a result of the determinable market rate for our revolving credit and term loan debt, they are classified within Level 2 of the fair value hierarchy. The discounted cash flow of the revolving line of credit is estimated to be $12.0 million as of December 27, 2014, with a carrying value that reasonably approximates the fair value. The Company did not have an outstanding balance on the line of credit as of June 28, 2014. The discounted cash flow of the term loan is estimated to be $33.8 million as of December 27, 2014, with a carrying value that reasonably approximates the fair value. The Company did not have an outstanding balance on the term loan as of June 28, 2014.
Additionally, borrowings under the purchase program bear interest at daily one month LIBOR plus 2.25%. As a result of the determinable market rate for our accounts receivable purchase program it is classified within Level 2 of the fair value hierarchy. As of December 27, 2014, the Company had no remaining liability to WFB for transferred accounts receivables. As of June 28, 2014, the Company had a net liability to WFB of $7.9 million, which reasonably approximates the fair value. The outstanding balance of accounts receivable sold and not yet collected under the trade account receivable program are recorded initially at fair value as other current assets on the Consolidated Balance Sheet and valued using unobservable inputs (level 3) primarily discounted cash flows, and due to their credit quality and short-term maturity. The fair value reasonably approximates the carrying value. The unobservable inputs consist of estimated credit losses and estimated discount rates, which both have an immaterial impact on the fair value calculations of the account receivables sold and not yet collected.
11.
Derivative Financial Instruments
As of December 27, 2014, the Company had outstanding foreign currency forward contracts with a total notional amount of $69.4 million. The maturity dates for these contracts extend through March 2018. For the three months ended December 27, 2014, the Company entered into foreign currency forward contracts of $5.7 million and settled $5.0 million of such contracts. During the same period of the previous year, the Company entered into $5.2 million of foreign currency forward contracts and settled $5.7 million of such contracts.
For the six months ended December 27, 2014, the Company entered into forward contracts of $17.3 million and settled $10.3 million of such contracts. During the same period of the previous year, the Company entered into foreign currency forward contracts of $10.2 million and settled $11.9 million of such contracts.
On October 1, 2014, the Company entered into an interest rate swap contract with an effective date of September 1, 2015 and a termination date of September 3, 2019 with a notional amount of $25.0 million related to the borrowings outstanding under the term loan and line of credit. This interest rate swap pays the Company variable interest at the one month LIBOR rate, and the Company pays the counter party a fixed interest rate. The fixed interest rate for the contract is 1.97% that replaces the one month LIBOR rate component of our contractual interest to be paid to WFB as part of our debt facilities. Based on the terms of the interest rate swap contract and the underlying borrowings outstanding under the term loan, the interest rate contract was determined to be effective, and thus qualifies as a cash flow hedge.
The following table summarizes the fair value of derivative instruments in the Consolidated Balance Sheet as of December 27, 2014 and June 28, 2014 (in thousands):
 
 
 
December 27, 2014
 
June 28, 2014
Derivatives Designated as Hedging Instruments
Balance Sheet Location
 
Fair Value
 
Fair Value
Foreign currency forward contracts
Other current assets
 
$
169

 
$
2,034

Foreign currency forward contracts
Other long-term assets
 
$

 
$
1,607

Foreign currency forward contracts
Other current liabilities
 
$
(1,074
)
 
$

Foreign currency forward contracts
Other long-term liabilities
 
$
(3,347
)
 
$

Interest rate swaps
Other current liabilities
 
$
(99
)
 
$

Interest rate swaps
Other long-term liabilities
 
$
(114
)
 
$



14



The following tables summarize the gain (loss) on derivative instruments, net of tax, on the Consolidated Statements of Income for the three months ended December 27, 2014 and December 28, 2013, respectively (in thousands):
 
Derivatives Designated as Hedging Instruments
AOCI Balance
as of
September 27, 2014
 
Effective
Portion
Recorded In
AOCI
 
Effective Portion
Reclassified From
AOCI Into
Cost of  Sales
 
AOCI Balance
as of
December 27, 2014
Settled foreign currency forward contracts for the three months ended December 27, 2014
$
237

 
$
9

 
$
(246
)
 
$

Unsettled foreign currency forward contracts
380

 
(3,186
)
 

 
(2,806
)
Unsettled interest rate swaps

 
(141
)
 

 
(141
)
Total
$
617

 
$
(3,318
)
 
$
(246
)
 
$
(2,947
)
 
 
 
 
 
 
 
 
Derivatives Designated as Hedging Instruments
AOCI Balance
as of
September 28, 2013
 
Effective
Portion
Recorded In
AOCI
 
Effective Portion
Reclassified From
AOCI Into
Cost of  Sales
 
AOCI Balance
as of
December 28, 2013
Settled foreign currency forward contracts for the three months ended December 28, 2013
$
(42
)
 
$
55

 
$
(13
)
 
$

Unsettled foreign currency forward contracts
1,101

 
524

 

 
1,625

Total
$
1,059

 
$
579

 
$
(13
)
 
$
1,625


The following tables summarize the gain (loss) on derivative instruments, net of tax, on the Consolidated Statements of Income for the six months ended December 27, 2014 and December 28, 2013, respectively (in thousands):
Derivatives Designated as Hedging Instruments
AOCI Balance
as of
June 28, 2014
 
Effective
Portion
Recorded In
AOCI
 
Effective Portion
Reclassified From
AOCI Into
Cost of  Sales
 
AOCI Balance
as of
December 27, 2014
Settled foreign currency forward contracts for the six months ended December 27, 2014
$
731

 
$
59

 
$
(790
)
 
$

Unsettled foreign currency forward contracts
1,672

 
(4,478
)
 

 
(2,806
)
Unsettled interest rate swaps

 
(141
)
 

 
(141
)
Total
$
2,403

 
$
(4,560
)
 
$
(790
)
 
$
(2,947
)
 
 
 
 
 
 
 
 
Derivatives Designated as Hedging Instruments
AOCI Balance
as of
June 29, 2013
 
Effective
Portion
Recorded In
AOCI
 
Effective Portion
Reclassified From
AOCI Into
Cost of  Sales
 
AOCI Balance
as of
December 28, 2013
Settled foreign currency forward contracts for the six months ended December 28, 2013
$
4

 
$
84

 
$
(88
)
 
$

Unsettled foreign currency forward contracts
1,309

 
316

 

 
1,625

Total
$
1,313

 
$
400

 
$
(88
)
 
$
1,625

The Company does not enter into derivative instruments for trading or speculative purposes. The Company’s counterparties to the foreign currency forward contracts and interest rate swaps are major financial institutions. These institutions do not require collateral for the contracts and the Company believes that the risk of the counterparties failing to meet their contractual obligations is remote. As of December 27, 2014, the net amount of unrealized loss expected to be reclassified into earnings within the next 12 months is approximately $0.7 million. As of December 27, 2014, the Company does not have any foreign exchange contracts with credit-risk-related contingent features.

15



12.
Acquisitions
On July 1, 2013, the Company acquired substantially all of the assets of Sabre Assembly & Manufacturing Co. of Texas (“Sabre”), a sheet metal fabrication company with facilities located in Juarez, Mexico. The acquisition of Sabre enables the Company to offer metal fabrication directly to its customers, in combination with plastic molding, PCB assembly, complete product assembly, design engineering and testing engineering services. Under the terms of the transaction, the assets acquired included manufacturing equipment, inventory, customer relationships and non-compete agreements with key employees. No debt or liabilities were assumed. The total cash payment of $6.0 million was funded through existing cash. The Company incurred approximately $50,000 of costs related to due diligence and closing this acquisition.
The following table summarizes the fair values of the assets acquired as of the date of acquisition (in thousands):
 
Fair Values
 
At July 1, 2013
Current Assets
$
777

Fixed Assets
1,168

Non-Compete Agreements
372

Customer Relationships
1,970

Goodwill
1,740

Fair Value of Assets Acquired
$
6,027

The Sabre acquisition was accounted for using the acquisition method of accounting whereby the total purchase price is allocated to tangible and intangible assets and liabilities based on their fair values on the date of acquisition. The Company determined the purchase price allocations on the acquisition based on estimates of the fair values of the assets acquired.
On September 3, 2014, the Company acquired all of the outstanding stock of Ayrshire, resulting in Ayrshire becoming a wholly owned subsidiary of the Company. Ayrshire provides printed circuit board assembly and other electronic manufacturing services to a diversified customer base through manufacturing facilities operated by Ayrshire or its subsidiaries in Minnesota, Arkansas, Mississippi, and Kentucky and through a sheltered maquiladora facility in Reynosa, Mexico. The total cash payment of approximately $48.0 million was funded through borrowings on our term loan, revolving line of credit, and cash on hand. The Company incurred approximately $775,000 of costs related to due diligence and closing this acquisition and accrued an additional $200,000 for anticipated costs required to move its Reynosa operations to the Company's existing facility in Juarez, Mexico.
The preliminary allocation of Ayrshire's net purchase price resulted in $8.2 million of goodwill. The final allocation of the purchase price, which the Company expects to complete as soon as practical, may differ from the amounts included in these financial statements. Management does not expect the adjustments resulting from the purchase price allocation, if any, to have a material effect on the Company's financial position or results of operations.

16



The following table is an estimate of the purchase price for Ayrshire and the preliminary purchase price allocation (in thousands):
 
Estimated Fair Values
 
At September 3, 2014
Purchase price paid
$
48,010

Cash acquired
(46
)
Purchase price, net of cash received
$
47,964

 
 
Cash
$
46

Accounts Receivable
21,211

Inventories
21,772

Other Current Assets
2,321

Fixed Assets
7,823

Favorable Leases
2,941

Customer Relationships
2,833

Non-Compete Agreements
196

Goodwill
8,217

Other Assets
42

Accounts Payable
(11,070
)
Accrued Salaries and Wages
(2,188
)
Other Current Liabilities
(2,408
)
Deferred Tax Liability
(3,726
)
Fair Value of Assets Acquired
$
48,010

The following summary pro forma condensed consolidated financial information reflects the Ayrshire acquisition as if it had occurred on June 30, 2013 for purposes of the statements of income. This summary pro forma information is not necessarily representative of what the Company’s results of operations would have been had this acquisition in fact occurred on June 30, 2013 and is not intended to project the Company’s results of operations for any future period.  
Pro forma condensed consolidated financial information for the three and six months ended December 27, 2014 and December 28, 2013 (in thousands):
 
 
Three Months Ended
 
 
(unaudited)
 
 
December 27, 2014
 
December 28, 2013
Net sales
 
$
114,311

 
$
109,981

Net income
 
$
1,626

 
$
3,407

 
 
Six Months Ended
 
 
(unaudited)
 
 
December 27, 2014
 
December 28, 2013
Net sales
 
$
224,132

 
$
219,132

Net income
 
$
721

 
$
5,440


17



13.
Goodwill and Other Intangible Assets
In accordance with ASC 350 Intangibles – Goodwill and Other Intangibles, goodwill is not amortized, but must be analyzed for impairment at least annually. The Company recorded goodwill in connection with the Ayrshire and Sabre acquisitions resulting primarily from the synergies that resulted from the Company’s acquisitions and the assembled workforce. The goodwill is not amortized for financial accounting purposes.
On March 30, 2014, the Company completed its annual impairment test. The Company concluded that it is more likely than not that the fair value of goodwill is greater than the carrying value. As of December 27, 2014, goodwill was recorded at $10.0 million. As of June 28, 2014, goodwill was recorded at $1.7 million.
The components of acquired intangible assets are as follows (in thousands):
 
 
December 27, 2014
 
 
Amortization Period
in Years
 
Gross Carrying
Amount
 
Accumulated
Amortization
 
Net Carrying
Amount
Intangible assets:
 
 
 
 
 
 
 
 
Non-Compete Agreements
 
3 - 5
 
$
568

 
$
(133
)
 
$
435

Customer Relationships
 
10
 
4,803

 
(390
)
 
4,413

Favorable Lease Agreements
 
4 - 7
 
2,941

 
(169
)
 
2,772

Total
 
 
 
$
8,312

 
$
(692
)
 
$
7,620

 
 
June 28, 2014
 
 
Amortization Period
in Years
 
Gross Carrying
Amount
 
Accumulated
Amortization
 
Net Carrying
Amount
Intangible assets:
 
 
 
 
 
 
 
 
Non-Compete Agreements
 
5
 
$
372

 
$
(74
)
 
$
298

Customer Relationships
 
10
 
1,970

 
(197
)
 
1,773

Total
 
 
 
$
2,342

 
$
(271
)
 
$
2,071

Amortization expense was approximately $282,000 and $61,000 for the three months ended December 27, 2014 and December 28, 2013, respectively. Amortization expense was approximately $421,000 and $136,000 for the six months ended December 27, 2014 and December 28, 2013, respectively.
Aggregate amortization expense relative to existing intangible assets by fiscal year is currently estimated to be as follows (in thousands):
Fiscal Years Ending
 
Amount
2015 (1)
 
$
564

2016
 
1,128

2017
 
1,128

2018
 
1,073

2019
 
818

Thereafter
 
2,909

Total amortization expense
 
$
7,620

(1) Represents estimated amortization for the remaining six-month period ending June 27, 2015.

18



Item 2.
Management’s Discussion and Analysis of Financial Condition and Results of Operations
FORWARD-LOOKING STATEMENTS
References in this report to “the Company”, “Key Tronic”, “KeyTronicEMS”, “we”, “our”, or “us” mean Key Tronic Corporation together with its subsidiaries, except where the context otherwise requires.
This Quarterly Report contains forward-looking statements in addition to historical information. Forward-looking statements are subject to certain risks and uncertainties that could cause actual results to differ materially from those reflected in the forward-looking statements. Risks and uncertainties that might cause such differences include, but are not limited to those outlined in “Management’s Discussion and Analysis of Financial Condition and Results of Operations—Risks and Uncertainties that May Affect Future Results.” Readers are cautioned not to place undue reliance on forward-looking statements, which reflect management’s opinions only as of the date hereof. The Company undertakes no obligation to update forward-looking statements to reflect developments or information obtained after the date hereof and disclaims any obligation to do so. Readers should carefully review the risk factors described in periodic reports the Company files from time to time with the Securities and Exchange Commission, including Year-end Reports on Form 10-K, Quarterly Reports on Form 10-Q and Current Reports on Form 8-K.
Overview
KeyTronicEMS is a leader in electronic manufacturing services (EMS) and solutions to original equipment manufacturers of a broad range of products including consumer products, communications, medical defense, automotive, electronics, educational, gaming, industrial and computer markets. We provide engineering services, worldwide procurement and distribution, materials management, world-class manufacturing and assembly services, in-house testing, and unparalleled customer service. Our recent acquisition of Ayrshire has further increased our printed circuit board assembly capabilities and U.S. based operations. Our combined capabilities are proving to be a desirable offering to our expanded customer base.
Our international production capability provides our customers with benefits of improved supply-chain management, reduced inventories, lower transportation costs, and reduced product fulfillment time. We continue to make investments in all of our operating facilities to give us the production capacity, capabilities and logistical advantages to continue to win new business. The following information should be read in conjunction with the consolidated financial statements included herein and with Part II Item 1A, Risk Factors included as part of this filing.
Our mission is to provide our customers with superior manufacturing and engineering services at the lowest total cost for the highest quality products, and create long-term mutually beneficial business relationships by employing our “Trust, Commitment, Results” philosophy.
Recent Acquisition
On September 3, 2014, we completed the Ayrshire acquisition, which added five locations (four in North America and one in Mexico). This acquisition expands our printed circuit board assembly capacity, total revenue, and adds to and diversifies our customer base with the addition of many new multi-national companies.
Executive Summary
Our recent acquisition of Ayrshire continues to make significant contributions to our progress by expanding our printed circuit board assembly capabilities, our total revenue and our customer base. At the end of the second quarter of fiscal year 2015, we were generating revenue from 164 distinct customers, up from 57 customers a year ago.
We continue to see a robust pipeline of potential new business and have further diversified our future revenue base during the second quarter by winning new customer programs involving consumer products, commercial printers and gaming equipment. Moreover, Ayrshire customers continue to award us with additional business because of our combined capabilities and global logistics. Moving into the third quarter of fiscal 2015, we expect to see increased operating efficiencies and profitability, as our new programs continue to grow and our product mix and margins return to normal patterns.
The concentration of our top three customers’ sales decreased to 36.9 percent of total sales in the second quarter of fiscal year 2015 from 49.2 percent in the same period of the prior fiscal year. This decrease was primarily the result of the acquisition of Ayrshire as well as the impact of the reduction in production levels for certain longstanding customers. We continue to diversify our customer base by adding additional programs and customers.

19



Sales to our largest customers may vary significantly from quarter to quarter depending on the size and timing of customer program commencement, forecasts, delays, and design modifications. We remain dependent on continued sales to our significant customers and most contracts with customers are not firm long-term purchase commitments. We seek to maintain flexibility in production capacity by employing skilled temporary and short-term labor and by utilizing short-term leases on equipment and manufacturing facilities. In addition, our capacity and core competencies for printed circuit board assemblies, precision molding, sheet metal fabrication, tool making, assembly, and engineering can be applied to a wide variety of products.
Gross profit as a percent of sales was 8.1 percent for the second quarter of fiscal year 2015 as compared to 8.9 percent for the same quarter of the prior fiscal year. The decrease in gross profit as a percentage of net sales was primarily due to an unfavorable product mix that caused higher material costs and inefficiencies associated with ramping production of a new product partially offset by the positive impact of the Ayrshire acquisition.
Operating income as a percentage of sales for the second quarter of fiscal year 2015 was 2.2 percent compared to 3.0 percent for the same quarter of the prior fiscal year. The decrease in operating income as a percentage of net sales was primarily due to a decrease in gross margin as discussed above.
Net income for the second quarter of fiscal year 2015 was $1.6 million or $0.14 per share which included a R&D tax benefit of approximately $0.02 per share, as compared to net income of $3.1 million or $0.27 per share for the second quarter of fiscal year 2014 which included a benefit of $0.13 per share due to a change in Mexican tax law. The decrease in net income for the second quarter of fiscal year 2015 as compared to the same period in fiscal year 2014, is the result of a decrease in demand from some of our current customer programs, an increase in material related costs as a percentage of net sales as well as an increase in certain overhead costs as a percentage of net sales, which is discussed in further detail in the “Results of Operations” section.
Our pipeline of potential new business is also increasingly robust, involving programs with greater long-term revenue potential and higher quality requirements. Our increased competitiveness in the EMS marketplace is being driven by the growing recognition of the advantages of Mexico-based production for North America consumption, opportunities presented by the recent acquisition of Ayrshire, as well as by the growing number of opportunities where we can capitalize on the continued expansion of our new sheet metal fabrication capabilities in concert with our plastic molding, printed circuit, and product assembly capabilities. We believe that we are well positioned in the EMS industry to continue expansion of our customer base and continue long-term growth.
For the third quarter of fiscal year 2015, the Company expects to report revenue in the range of $108 million to $116 million. Future results will depend on actual levels of customers’ orders, the timing of the startup of production of new product programs and the impact of the industry-wide shortages in the global supply chain.
We maintain a strong balance sheet with a current ratio of 2.5 and a debt to equity ratio of 0.46 as of December 27, 2014. Total cash provided by operating activities as defined on our cash flow statement was $5.2 million during the second quarter of fiscal year 2015. We maintain sufficient liquidity for our expected future operations and had $12.0 million in borrowings on our $30.0 million revolving line of credit with Wells Fargo Bank, N.A. of which $17.7 million remained available at December 27, 2014. We believe cash flows generated from operations, our borrowing capacity, and leasing opportunities should provide adequate capital for planned growth.

20



CRITICAL ACCOUNTING POLICIES AND ESTIMATES
Preparation of our consolidated financial statements in conformity with accounting principles generally accepted in the United States of America requires us to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses and the disclosure of contingent assets and liabilities. These estimates and assumptions are based on historical results as well as future expectations. Actual results could vary from our estimates and assumptions.
The accounting policies and estimates listed below are those that we believe are the most critical to our consolidated financial condition and results of operations. They are also the accounting policies that typically require our most difficult, subjective and complex judgments and estimates, often for matters that are inherently uncertain.
Inactive, Obsolete, and Surplus Inventory Reserve
Allowance for Doubtful Accounts
Accrued Warranty
Income Taxes
Share-Based Compensation
Impairment of Long-Lived Assets
Derivatives and Hedging Activity
Long-Term Incentive Compensation Accrual
Impairment of Goodwill
Purchase Price Allocation of Acquired Businesses
Please refer to the discussion of critical accounting policies in our most recent Annual Report on Form 10-K for the fiscal year ended June 28, 2014, for further details.

21



RESULTS OF OPERATIONS
Comparison of the Three Months Ended December 27, 2014 with the Three Months Ended December 28, 2013
The financial information and discussion below should be read in conjunction with the Consolidated Financial Statements and Notes.
The following table sets forth certain information regarding the components of our condensed consolidated statements of income for the three months ended December 27, 2014 as compared to the three months ended December 28, 2013. It is provided to assist in assessing differences in our overall performance (in thousands):
 
 
Three Months Ended
 
December 27, 2014
 
% of
net sales
 
December 28, 2013
 
% of
net sales
 
$ change
 
% point
change
Net sales
$
114,311

 
100.0
%
 
$
78,250

 
100.0
 %
 
$
36,061

 
 %
Cost of sales
105,072

 
91.9
%
 
71,300

 
91.1
 %
 
33,772

 
0.8
 %
Gross profit
9,239

 
8.1
%
 
6,950

 
8.9
 %
 
2,289

 
(0.8
)%
Research, development and engineering
1,297

 
1.1
%
 
1,421

 
1.8
 %
 
(124
)
 
(0.7
)%
Selling, general and administrative
5,425

 
4.7
%
 
3,163

 
4.0
 %
 
2,262

 
0.7
 %
Total operating expenses
6,722

 
5.8
%
 
4,584

 
5.8
 %
 
2,138

 
 %
Operating income
2,517

 
2.2
%
 
2,366

 
3.0
 %
 
151

 
(0.8
)%
Interest expense, net
404

 
0.4
%
 
16

 
 %
 
388

 
0.4
 %
Income before income taxes
2,113

 
1.8
%
 
2,350

 
3.0
 %
 
(237
)
 
(1.2
)%
Income tax provision (benefit)
487

 
0.4
%
 
(764
)
 
(1.0
)%
 
1,251

 
1.4
 %
Net income
$
1,626

 
1.4
%
 
$
3,114

 
4.0
 %
 
$
(1,488
)
 
(2.6
)%
Effective income tax rate
23.0
%
 
 
 
(32.5
)%
 
 
 
 
 
 
Net Sales
Net sales of $114.3 million for the second quarter of fiscal year 2015 increased by 46.1 percent as compared to net sales of $78.3 million for the second quarter of fiscal year 2014.
The $36.1 million increase in net sales from the prior year period was primarily driven by an approximate $39.0 million increase in net sales related to Ayrshire and by an approximate $3.0 million increase in revenues related to new program wins, partially offset by a $2.7 million decrease in revenue related to decreased demand from current customer programs and an approximate $3.2 decrease in revenue related to program losses.
During the three months ended December 27, 2014, we continue to see a robust pipeline of potential new business and have further diversified our future revenue base during the third quarter by winning new customer programs involving consumer products, commercial printers and gaming equipment. We believe that we are well positioned in the EMS industry to win new business in coming periods and profitably grow our revenue as the economy recovers and new programs ramp into full production.
Gross Profit
Gross profit as a percentage of sales for the three months ended December 27, 2014 was 8.1 percent compared to 8.9 percent for the three months ended December 28, 2013. This 0.8 percentage point decrease is primarily related to an unfavorable product mix that resulted in higher material costs and to a lesser extent the inefficiencies associated with ramping production of new product. Partially offsetting this decrease was the positive impact resulting from the acquisition of Ayrshire. The level of gross margin is impacted by facility utilization, product mix, timing, severity and steepness of new program ramps, pricing within the electronics industry and material costs, which can fluctuate significantly from quarter to quarter.
Included in gross profit are charges related to changes in the allowance for obsolete inventory. We recorded a provision of approximately $20,000 and $70,000 for obsolete inventory during the three months ended December 27, 2014 and December 28, 2013, respectively. We adjust the allowance for estimated obsolescence as necessary in an amount equal to the difference between the cost of inventory and estimated market value based on assumptions as to future demand and market conditions. The reserves are established for inventory that we have determined customers are not contractually responsible for and for inventory that we believe customers will be unable to purchase.

22



Operating Expenses
Total research, development, and engineering (RD&E) expenses were $1.3 million during the three months ended December 27, 2014 compared to $1.4 million during the three months ended December 28, 2013. Total RD&E expenses as a percent of net sales were 1.1 percent and 1.8 percent during the three months ended December 27, 2014 and December 28, 2013, respectively. This 0.7 percentage point decrease in RD&E as a percentage of net sales is primarily related to the increase in revenue as a result of the Ayrshire acquisition and a slight decrease in other overhead expenses.
Total selling, general and administrative (SG&A) expenses were $5.4 million during the three months ended December 27, 2014 compared to $3.2 million during the three months ended December 28, 2013. Total SG&A expenses as a percentage of net sales were 4.7 percent during the three months ended December 27, 2014 compared to 4.0 percent during the three months ended December 28, 2013. This increase is primarily related to the addition of Ayrshire's SG&A expenses.
Total operating expenses were $6.7 million or 5.8 percent of net sales for the three months ended December 27, 2014 and $4.6 million or 5.8 percent of net sales for the three months ended December 28, 2013. Total operating expenses as a percentage of net sales remained flat primarily due to the increase in revenue as a result of the Ayrshire acquisition. However, total operating expenses increased primarily due to the addition of Ayrshire's operating expenses.
Interest
Interest expense increased to $404,000 during the three months ended December 27, 2014 from $16,000 during the three months ended December 28, 2013. The increase in interest expense is primarily related to an increase in the average balance outstanding on our line of credit, term loan and factored receivables that were primarily used for the acquisition of Ayrshire.
Income Taxes
The effective tax rate for the three months ended December 27, 2014 was 23.0 percent compared to (32.5) percent for the same period in fiscal year 2014. The effective tax rate increased from the prior year primarily due to a $1.5 million discrete benefit recorded during the second quarter of fiscal year 2014 related to the repeal of the IETU tax regime in Mexico. The increase is also attributable to certain net discrete expense recognized during the first two quarters of fiscal year 2015 related to the Ayrshire acquisition and the recognition of additional R&D credits. For further information on taxes see footnote 6 of the “Notes to Consolidated Financial Statements.”
Our judgments regarding deferred tax assets and liabilities may change due to changes in market conditions, changes in estimates, changes in tax laws or other factors. If assumptions and estimates change in the future the deferred tax assets and liability will be adjusted accordingly and any increase or decrease will result in an additional deferred income tax expense or benefit in subsequent periods.

23



RESULTS OF OPERATIONS
Comparison of the Six Months Ended December 27, 2014 with the Six Months Ended December 28, 2013
The financial information and discussion below should be read in conjunction with the Consolidated Financial Statements and Notes.
The following table sets forth certain information regarding the components of our condensed consolidated statements of income for the six months ended December 27, 2014 as compared to the six months ended December 28, 2013. It is provided to assist in assessing differences in our overall performance (in thousands):
 
 
Six Months Ended
 
December 27, 2014
 
% of
net sales
 
December 28, 2013
 
% of
net sales
 
$ change
 
% point
change
Net sales
$
200,653

 
100.0
%
 
$
156,224

 
100.0
 %
 
$
44,429

 
 %
Cost of sales
187,176

 
93.3
%
 
142,652

 
91.3
 %
 
44,524

 
2.0
 %
Gross profit
13,477

 
6.7
%
 
13,572

 
8.7
 %
 
(95
)
 
(2.0
)%
Research, development and engineering
2,633

 
1.3
%
 
2,767

 
1.8
 %
 
(134
)
 
(0.5
)%
Selling, general and administrative
10,032

 
5.0
%
 
5,979

 
3.8
 %
 
4,053

 
1.2
 %
Total operating expenses
12,665

 
6.3
%
 
8,746

 
5.6
 %
 
3,919

 
0.7
 %
Operating income
812

 
0.4
%
 
4,826

 
3.1
 %
 
(4,014
)
 
(2.7
)%
Interest expense, net
593

 
0.3
%
 
38

 
 %
 
555

 
0.3
 %
Income before income taxes
219

 
0.1
%
 
4,788

 
3.1
 %
 
(4,569
)
 
(3.0
)%
Income tax provision (benefit)
116

 
0.1
%
 
(31
)
 
 %
 
147

 
0.1
 %
Net income
$
103

 
0.1
%
 
$
4,819

 
3.1
 %
 
$
(4,716
)
 
(3.0
)%
Effective income tax rate
53.0
%
 
 
 
(0.6
)%
 
 
 
 
 
 
Net Sales
Net sales of $200.7 million for the six months ended December 27, 2014 increased by 28.4 percent as compared to net sales of $156.2 million for the six months ended December 28, 2013.
The $44.4 million increase in net sales from the prior year period was primarily driven by an approximate $50.3 million increase in net sales related to Ayrshire and by a $6.9 million increase in revenues related to new program wins, partially offset by a $6.8 million decrease in demand from current customer programs and an approximate $6.0 decrease in revenue related to program losses.
During the six months ended December 27, 2014, we continue to see a robust pipeline of potential new business and have further diversified our future revenue base during the second quarter by winning new customer programs involving consumer products, commercial printers and gaming equipment. Moreover, Ayrshire customers continue to award us with additional business because of our combined capabilities and global logistics. We believe that we are well positioned in the EMS industry to win new business in coming periods and profitably grow our revenue as the economy recovers and new programs ramp into full production.
Gross Profit
Gross profit as a percentage of sales for the six months ended December 27, 2014 was 6.7 percent compared to 8.7 percent for the six months ended December 28, 2013. This 2.0 percentage point decrease is primarily related to a 1.2 percentage point increase in certain overhead costs and a 0.8 percentage point increase in material-related costs and the inefficiencies associated with ramping production of a new product that resulted in higher than expected operating expenses in the first quarter of fiscal year 2015. Partially offsetting this decrease was the positive impact resulting from the acquisition of Ayrshire. The level of gross margin is impacted by facility utilization, product mix, timing, severity and steepness of new program ramps, pricing within the electronics industry and material costs, which can fluctuate significantly from quarter to quarter.
Included in gross profit are charges related to changes in the allowance for obsolete inventory. We recorded a provision of approximately $139,000 and $170,000 for obsolete inventory during the six months ended December 27, 2014 and December 28, 2013, respectively. We adjust the allowance for estimated obsolescence as necessary in an amount equal to the difference between the cost of inventory and estimated market value based on assumptions as to future demand and market conditions. The reserves are established for inventory that we have determined customers are not contractually responsible for and for inventory that we believe customers will be unable to purchase.

24



Operating Expenses
Total research, development, and engineering (RD&E) expenses were $2.6 million and $2.8 million during the six months ended December 27, 2014 and December 28, 2013, respectively. Total RD&E expenses as a percent of net sales were 1.3 percent and 1.8 percent during the six months ended December 27, 2014 and December 28, 2013, respectively. This 0.5 percentage point decrease in RD&E as a percentage of net sales is primarily related to the increase in revenue as a result of the Ayrshire acquisition as well as a slight decrease in other overhead expenses.
Total selling, general and administrative (SG&A) expenses were $10.0 million during the six months ended December 27, 2014 compared to $6.0 million during the six months ended December 28, 2013. Total SG&A expenses as a percentage of net sales were 5.0 percent during the six months ended December 27, 2014 compared to 3.8 percent during the six months ended December 28, 2013. This 1.2 percentage point increase in SG&A is primarily related to approximately $0.8 million of non-recurring closing costs associated with the Ayrshire acquisition as well as the inclusion of Ayrshire's SG&A costs.
Total operating expenses were $12.7 million or 6.3 percent of net sales for the six months ended December 27, 2014 and $8.7 million or 5.6 percent of net sales for the six months ended December 28, 2013. The 0.7 percentage point increase in operating expenses as a percentage of net sales is primarily related to approximately $0.8 million of non-recurring closing costs associated with the Ayrshire acquisition as well as the inclusion of Ayrshire's SG&A costs.
Interest
Interest expense increased to $593,000 during the six months ended December 27, 2014 from $38,000 during the six months ended December 28, 2013. The increase in interest expense is primarily related to an increase in the average balance outstanding on our line of credit, term loan and factored receivables that were primarily used for the acquisition of Ayrshire.
Income Taxes
The effective tax rate for the six months ended December 27, 2014 was 53.0 percent compared to (0.6) percent for the same period in fiscal year 2014. The effective tax rate increased from the prior year primarily due to a $1.5 million discrete benefit recorded during the second quarter of fiscal year 2014 related to the repeal of the IETU tax regime in Mexico. The increase is also attributable to certain net discrete expense recognized during the first two quarters of fiscal year 2015 related to the Ayrshire acquisition and the recognition of additional R&D credits. For further information on taxes see footnote 5 of the “Notes to Consolidated Financial Statements.”
Our judgments regarding deferred tax assets and liabilities may change due to changes in market conditions, changes in estimates, changes in tax laws or other factors. If assumptions and estimates change in the future the deferred tax assets and liability will be adjusted accordingly and any increase or decrease will result in an additional deferred income tax expense or benefit in subsequent periods.
BACKLOG
On December 27, 2014, we had an order backlog of approximately $97.8 million. This compares with a backlog of approximately $56.0 million on December 28, 2013. The increase in backlog at December 27, 2014, when compared to December 28, 2013, is due to an increase in new programs primarily related to the addition of Ayrshire. Order backlog consists of purchase orders received for products expected to be shipped within the next 12 months, although shipment dates are subject to change due to design modifications or changes in other customer requirements. Order backlog should not be considered an accurate measure of future sales.

25



CAPITAL RESOURCES AND LIQUIDITY
Operating Cash Flow
Net cash provided by operating activities for the six months ended December 27, 2014 was $5.2 million, compared to net cash used in operating activities of $0.5 million during the same period of the prior fiscal year.
This $6.6 million year-over-year increase in cash provided by operating activities is primarily related to a $2.3 million decrease in accounts receivable, a $5.9 million decrease in inventory partially offset by a $0.6 million decrease in accounts payable during the six months ended December 27, 2014. This compares to $0.5 million of cash flows used in operating activities during the six months ended December 28, 2013, which resulted primarily from a $1.7 million increase in inventory and a $4.4 million increase in accounts receivable offset by a $1.4 million increase in accounts payable.
Accounts receivable fluctuates based on the timing of shipments, terms offered and collections that occurred during the quarter. While overall sales are not typically seasonal in nature, we ship the majority of our product during the latter half of the quarter. In addition, accounts receivable will fluctuate based upon the amount of accounts receivable sold under our Trade Accounts Receivable Purchase Program. During the six months ended December 27, 2014, we received cash proceeds of $3.0 million of accounts receivable sold to WFB, that were removed from our Consolidated Balance Sheet. During the same period of the previous year, no accounts receivable were sold under this program. We purchase inventory based on customer forecasts and orders, and when those forecasts and orders change, the amount of inventory may also fluctuate. Accounts payable fluctuates with changes in inventory levels, volume of inventory purchases and negotiated supplier terms.
Investing Cash Flow
Cash used in investing activities was $48.7 million during the six months ended December 27, 2014 as compared to $8.6 million during the six months ended December 28, 2013. Our primary investing activity during the six months ended December 27, 2014, was the acquisition of Ayrshire as discussed in further detail in footnote 12 of the “Notes to Consolidated Financial Statements.” Our primary investing activity during the six months ended December 28, 2013, was the acquisition of Sabre as discussed in further detail in footnote 12 of the “Notes to Consolidated Financial Statements.” In addition, investing cash flows consist of capital expenditures to purchase sheet metal and plastic injection molding equipment to support production.
Operating and capital leases are often utilized when potential technical obsolescence and funding requirement advantages outweigh the benefits of equipment ownership. Capital expenditures and periodic lease payments are expected to be financed with internally generated funds. During the six months ended December 27, 2014, we received $3.9 million of cash resulting from operating leases to fund the purchase of certain equipment. During the same period of the prior year, we did not enter into any operating leases for equipment.
Financing Cash Flow
Cash provided by financing activities was $38.0 million during the six months ended December 27, 2014 as compared to cash used in financing activities of $0.2 million in the same period of the previous fiscal year. Our primary financing activities during the six months ended December 27, 2014, was borrowing on our term loan of $33.8 million, net of repayments, related to the Ayrshire acquisition as well as borrowing and repayment under our revolving line of credit facility. Our credit agreement with Wells Fargo Bank N.A. provides a revolving line of credit facility of up to $30.0 million, subject to availability. Our primary financing activity during the six months ended December 28, 2013, was principal payments on our capital lease obligations.
As of December 27, 2014, we were in compliance with our loan covenants and approximately $17.7 million was available under the revolving line of credit facility. The Company did not have an outstanding balance under the credit facility as of December 28, 2013.
Our cash requirements are affected by the level of current operations and new EMS programs. We believe that projected cash from operations, funds available under the revolving credit facility and leasing capabilities will be sufficient to meet our working and fixed capital requirements for the foreseeable future. As of December 27, 2014, we had approximately $0.2 million of cash held by foreign subsidiaries. If cash is to be repatriated in the future from these foreign subsidiaries, the Company could be subject to additional income taxes payable in the U.S. The total amount of tax payments required for the amount of foreign subsidiary cash on hand as of December 27, 2014 would approximate $16,000. We have accrued for expected future repatriation of foreign earnings as discussed in footnote 6 of the “Notes to Consolidated Financial Statements.”

26



OFF-BALANCE SHEET ARRANGEMENTS AND CONTRACTUAL OBLIGATIONS
In the normal course of business, we enter into contracts which obligate us to make payments in the future. The table below sets forth our significant future obligations by fiscal year:
Payments Due by Fiscal Year (in thousands)
 
 
Total
 
2015
 
2016
 
2017
 
2018
 
2019
 
Thereafter
Term loan (1)
 
$
33,750

 
$
2,500

 
$
5,000

 
$
5,000

 
$
5,000

 
$
5,000

 
$
11,250

Wells Fargo Bank N.A. revolving loan (2)
 
11,992

 

 

 

 

 

 
11,992

Operating leases (3)
 
13,824

 
2,431

 
3,635

 
2,826

 
1,991

 
1,206

 
1,735

Purchase orders (4)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(1)
The terms of the Wells Fargo Bank N.A. term loan are discussed in the consolidated financial statements at Note 4, “Long-Term Debt.” Principal on the term loan is payable in equal quarterly installments of $1.25 million commencing on December 15, 2014 and continuing through June 15, 2019, with final installment of all remaining unpaid principal due on August 31, 2019.
(2)
The terms of the Wells Fargo Bank N.A. revolving loan are discussed in the consolidated financial statements at Note 4, “Long-Term Debt.” As of December 27, 2014, we were in compliance with our loan covenants. Breaching these covenants could have resulted in a material impact on our operations or financial condition and could impact our ability to borrow under this facility in the future.
(3)
We maintain vertically integrated manufacturing operations in the United States, Mexico and China. We lease some of our administrative and manufacturing facilities and equipment. Leases have proven to be an acceptable method for us to acquire new or replacement equipment and to maintain facilities with a minimum impact on our short term cash flows for operations. In addition, such operations are heavily dependent upon technically superior manufacturing equipment including molding machines in various tonnages, Surface Mount Technology (SMT) lines, clean rooms, and automated insertion, and test equipment for the various products we are capable of producing.
(4)
As of December 27, 2014, we had open purchase order commitments for materials and other supplies of approximately $83.4 million. Included in the open purchase orders are various blanket orders for annual requirements. Actual needs under these blanket purchase orders fluctuate with our manufacturing levels. In addition, we have contracts with our customers that minimize our exposure to losses for material purchased within lead-times necessary to meet customer forecasts. Purchase orders generally can be canceled without penalty within specified ranges that are determined in negotiations with our suppliers. These agreements depend in part on the type of materials purchased as well as the circumstances surrounding any requested cancellations.
In addition to the cash requirements presented above, we have various other accruals which are not included in the table above. For example, we owe our suppliers approximately $42.9 million for accounts payable and shipments in transit at the end of the second quarter. We generally pay our suppliers in a range from 30 to 120 days depending on terms offered. These payments are financed by operating cash flows and our revolving line of credit.
We believe that cash flows generated from operations, leasing facilities, trade accounts receivable purchase program, and funds available under the revolving credit facility will satisfy cash requirements for a period in excess of 12 months and into the foreseeable future.

27



RISKS AND UNCERTAINTIES THAT MAY AFFECT FUTURE RESULTS
The following risks and uncertainties could affect our actual results and could cause results to differ materially from past results or those contemplated by our forward-looking statements. When used herein, the words “expects,” “believes,” “anticipates” and other similar expressions are intended to identify forward-looking statements.
We may experience fluctuations in quarterly results of operations.
Our quarterly operating results have varied in the past and may vary in the future due to a variety of factors, including adverse changes in the U.S. and global macroeconomic environment, volatility in overall demand for our customers' products, success of customers' programs, timing of new programs, new product introductions or technological advances by us, our customers and our competitors, and changes in pricing policies by us, our customers, our suppliers, and our competitors. Our customer base is diverse in the markets they serve, however, decreases in demand, particularly from customers that supply the education, consumer products, and gambling industries, could affect future quarterly results. Additionally, our customers could be impacted by the illiquidity of the credit markets which could directly impact our operating results.
Component procurement, production schedules, personnel and other resource requirements are based on estimates of customer requirements. Occasionally, our customers may request accelerated production that can stress resources and reduce operating margins. In addition, because many of our operating expenses are relatively fixed, a reduction in customer demand can harm our gross profit and operating results. The products which we manufacture for our customers have relatively short product lifecycles. Therefore, our business, operating results and financial condition are dependent in a significant way on our ability to obtain orders from new customers and new product programs from existing customers.
Operating results can also fluctuate if changes are made to significant estimates and assumptions. Significant estimates and assumptions include the allowance for doubtful receivables, provision for obsolete and non-saleable inventory, stock-based compensation, the valuation allowance on deferred tax assets, valuation of goodwill, impairment of long-lived assets, long-term incentive compensation accrual, the provision for warranty costs, the impact of hedging activities and purchase price allocation.
We are exposed to general economic conditions, which could have a material adverse impact on our business, operating results and financial condition.
Recently there have been adverse conditions and uncertainty in the global economy as the result of unstable global financial and credit markets, inflation, and recession. These unfavorable economic conditions and the weakness of the credit market could affect the demand for our customers' products. The current global macroeconomic environment may affect some of our customers that could reduce orders and change forecasts which could adversely affect our sales in future periods. Additionally, the financial strength of our customers and suppliers and their ability to obtain and rely on credit financing may affect their ability to fulfill their obligations to us and have an adverse effect on our financial results.
The majority of our sales come from a small number of customers and a decline in sales to any of these customers could adversely affect our business.
At present, our customer base is concentrated and could become more or less concentrated. There can be no assurance that our principal customers will continue to purchase products from us at current levels. Moreover, we typically do not enter into long-term volume purchase contracts with our customers, and our customers have certain rights to extend or delay the shipment of their orders. We, however, typically require that our customers contractually agree to buy back inventory purchased within specified lead times to build their products if not used.
The loss of one or more of our major customers, or the reduction, delay or cancellation of orders from such customers, due to economic conditions or other forces, could materially and adversely affect our business, operating results and financial condition. Specifically, some of our major customers provide products to the banking and gambling industries which have been adversely affected by the unfavorable economic environment. The contraction in demand from our customers in these industries could continue to impact our customer orders and continue to have a negative impact on our operations over the foreseeable future. Additionally, if one or more of our customers were to become insolvent or otherwise unable to pay for the manufacturing services provided by us, our operating results and financial condition would be adversely affected.
We depend on a limited number of suppliers for certain components that are critical to our manufacturing processes. A shortage of these components or an increase in their price could interrupt our operations and result in a significant change in our results of operations.
We are dependent on many suppliers, including sole source suppliers, to provide key components and raw materials used in manufacturing customers' products. We have seen supply shortages in certain electronic components. This can result in longer lead times and the inability to meet our customers request for flexible production and extended shipment dates. If demand for components outpaces supply, capacity delays could affect future operations. Delays in deliveries from suppliers or the inability to obtain sufficient quantities of components and raw materials could cause delays or reductions in shipment of products to our customers which could adversely affect our operating results and damage customer relationships.

28



We operate in a highly competitive industry; if we are not able to compete effectively in the EMS industry, our business could be adversely affected.
Competitors may offer customers lower prices on certain high volume programs. This could result in price reductions, reduced margins and loss of market share, all of which would materially and adversely affect our business, operating results, and financial condition. If we were unable to provide comparable or better manufacturing services at a lower cost than our competitors, it could cause sales to decline. In addition, competitors can copy our non-proprietary designs and processes after we have invested in development of products for customers, thereby enabling such competitors to offer lower prices on such products due to savings in development costs.
Cash and cash equivalents are exposed to concentrations of credit risk.
We place our cash with high credit quality institutions. At times, such balances may be in excess of the federal depository insurance limit or may be on deposit at institutions which are not covered by insurance. If such institutions were to become insolvent during which time it held our cash and cash equivalents in excess of the insurance limit, it could be necessary to obtain other credit financing to operate our facilities.
Our ability to secure and maintain sufficient credit arrangements is key to our continued operations.
There is no assurance that we will be able to retain or renew our credit agreements in the future. In the event the business grows rapidly or the uncertain macroeconomic climate continues, additional financing resources could be necessary in the current or future fiscal years. There is no assurance that we will be able to obtain equity or debt financing at acceptable terms, or at all in the future. For a summary of our banking arrangements, see Note 4 Long-Term Debt of the “Notes to Consolidated Financial Statements.”
Our operations may be subject to certain risks.
We manufacture product in facilities located in Mexico, China and the United States. These operations may be subject to a number of risks, including:
difficulties in staffing and managing onshore and offshore operations;
political and economic instability (including acts of terrorism, pandemics, civil unrest, forms of violence and outbreaks of war), which could impact our ability to ship, manufacture, and/or receive product;
unexpected changes in regulatory requirements and laws;
longer customer payment cycles and difficulty collecting accounts receivable;
export duties, import controls and trade barriers (including quotas);
governmental restrictions on the transfer of funds;
burdens of complying with a wide variety of foreign laws and labor practices;
fluctuations in currency exchange rates, which could affect component costs, payroll, utility and other expenses;
our locations may be impacted by hurricanes, tornadoes, earthquakes, water shortages, tsunamis, floods, typhoons, fires, extreme weather conditions and other natural or man-made disasters.
Our operations in certain foreign locations receive favorable income tax treatment in the form of tax credits or other incentives. In the event that such tax incentives are not extended, are repealed, or we no longer qualify for such programs, our taxes may increase, which would reduce our net income.
A significant portion of our operations are in foreign locations. As a result, transactions occur in currencies other than the U.S. dollar. Exchange rate fluctuations among other currencies used by us could directly or indirectly affect our financial results. Future currency fluctuations are dependent upon a number of factors and cannot be easily predicted. We currently use Mexican peso forward contracts to hedge foreign currency fluctuations for a portion of our Mexican peso denominated expenses. However, unexpected losses could occur from future fluctuations in exchange rates.
Additionally, certain foreign jurisdictions restrict the amount of cash that can be transferred to the U.S or impose taxes and penalties on such transfers of cash. To the extent we have excess cash in foreign locations that could be used in, or is needed by, our operations in the United States, we may incur significant penalties and/or taxes to repatriate these funds.

29



Our success will continue to depend to a significant extent on our key personnel.
Our future success depends in large part on the continued service of our key technical, marketing and management personnel and on our ability to continue to attract and retain qualified employees. There can be no assurance that we will be successful in attracting and retaining such personnel. The loss of key employees could have a material adverse effect on our business, operating results and financial condition.
If we are unable to maintain our technological and manufacturing process expertise, our business could be adversely affected.
The markets for our customers' products is characterized by rapidly changing technology, evolving industry standards, frequent new product introductions and short product life cycles. The introduction of products embodying new technologies or the emergence of new industry standards can render existing products obsolete or unmarketable. Our success will depend upon our customers' ability to enhance existing products and to develop and introduce, on a timely and cost-effective basis, new products that keep pace with technological developments and emerging industry standards and address evolving and increasingly sophisticated customer requirements. Failure of our customers to do so could substantially harm our customers' competitive positions. There can be no assurance that our customers will be successful in identifying, developing and marketing products that respond to technological change, emerging industry standards or evolving customer requirements.
Start-up costs and inefficiencies related to new or transferred programs can adversely affect our operating results and such costs may not be recoverable if such new programs or transferred programs are canceled.
Start-up costs, the management of labor and equipment resources in connection with the establishment of new programs and new customer relationships, and the need to obtain required resources in advance can adversely affect our gross margins and operating results. These factors are particularly evident in the ramping stages of new programs. These factors also affect our ability to efficiently use labor and equipment. We are currently managing a number of new programs. Consequently, our exposure to these factors has increased. In addition, if any of these new programs or new customer relationships were terminated, our operating results could be harmed, particularly in the short term. We may not be able to recoup these start-up costs or replace anticipated new program revenues.
An adverse change in the interest rates for our borrowings could adversely affect our financial condition.
We are exposed to interest rate risk under our revolving line of credit with interest rates based on various levels of margin added to published prime rate and LIBOR rates depending on the calculation of a certain financial covenant. We have not historically hedged the interest rate on our credit facility; therefore, unless we do so, significant changes in interest rates could adversely affect our results of operations.
Compliance or the failure to comply with current and future environmental laws or regulations could cause us significant expense.
We are subject to a variety of domestic and foreign environmental regulations relating to the use, storage, and disposal of materials used in our manufacturing processes. If we fail to comply with any present or future regulations, we could be subject to future liabilities or the suspension of current manufacturing operations. In addition, such regulations could restrict our ability to expand our operations or could require us to acquire costly equipment, substitute materials, or incur other significant expenses to comply with government regulations.
Our stock price is volatile.
Holders of the common stock will suffer immediate dilution to the extent outstanding equity awards are exercised to purchase common stock. Our stock price may be subject to wide fluctuations and possible rapid increases or declines over a short time period. These fluctuations may be due to factors specific to us such as variations in quarterly operating results or changes in earnings estimates, or to factors relating to the EMS industry or to the securities markets in general, which, in recent years, have experienced significant price fluctuations. These fluctuations often have been unrelated to the operating performance of the specific companies whose stocks are traded.
Due to inherent limitations, there can be no assurance that our system of disclosure and internal controls and procedures will be successful in preventing all errors, theft and fraud, or in informing management of all material information in a timely manner.
Management does not expect that our disclosure controls and internal controls and procedures will prevent all errors or fraud. A control system is designed to give reasonable, but not absolute, assurance that the objectives of the control system are met. In addition, any control system reflects resource constraints and the benefits of controls must be considered relative to their costs. Inherent limitations of a control system may include: judgments in decision making may be faulty, breakdowns can occur simply because of error or mistake and controls can be circumvented by collusion or management override. Due to the inherent limitations in a cost-effective control system, misstatements due to error or fraud may occur and may not be detected.

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If we do not manage our growth effectively, our profitability could decline.
Our business is experiencing rapid growth which can place considerable additional demands upon our management team and our operational, financial and management information systems. Our ability to manage growth effectively requires us to continue to implement and improve these systems; avoid cost overruns; maintain customer, supplier and other favorable business relationships during possible transition periods; continue to develop the management skills of our managers and supervisors; and continue to train, motivate and manage our employees. Our failure to effectively manage growth could have a material adverse effect on our results of operations.
If our manufacturing processes and services do not comply with applicable statutory and regulatory requirements, or if we manufacture products containing design or manufacturing defects, demand for our services may decline and we may be subject to liability claims.
We manufacture and design products to our customers' specifications, and, in some cases, our manufacturing processes and facilities may need to comply with applicable statutory and regulatory requirements. For example, medical devices that we manufacture or design, as well as the facilities and manufacturing processes that we use to produce them, are regulated by the Food and Drug Administration and non-U.S. counterparts of this agency. In addition, our customers' products and the manufacturing processes that we use to produce them often are highly complex. As a result, products that we manufacture may at times contain manufacturing or design defects, and our manufacturing processes may be subject to errors or not be in compliance with applicable statutory and regulatory requirements. Defects in the products we manufacture or design, whether caused by a design, manufacturing or component failure or error, or deficiencies in our manufacturing processes, may result in delayed shipments to customers or reduced or canceled customer orders. If these defects or deficiencies are significant, our business reputation may also be damaged. The failure of the products that we manufacture or our manufacturing processes and facilities to comply with applicable statutory and regulatory requirements may subject us to legal fines or penalties and, in some cases, require us to shut down or incur considerable expense to correct a manufacturing process or facility. Our customers are required to indemnify us against liability associated with designing products to meet their specifications. However, if our customers are responsible for the defects, they may not, or may not have resources to, assume responsibility for any costs or liabilities arising from these defects, which could expose us to additional liability claims.
Energy price increases may negatively impact our results of operations.
Certain components that we use in our manufacturing process are petroleum-based. In addition, we, along with our suppliers and customers, rely on various energy sources in our transportation activities. While significant uncertainty currently exists about the future levels of energy prices, a significant increase is possible. Increased energy prices could cause an increase to our raw material costs and transportation costs. In addition, increased transportation costs of certain of our suppliers and customers could be passed along to us. We may not be able to increase our product prices enough to offset these increased costs. In addition, any increase in our product prices may reduce our future customer orders and profitability.
Disruptions to our information systems, including security breaches, losses of data or outages, could adversely affect our operations.
We rely on information technology networks and systems to process, transmit and store electronic information. In particular, we depend on our information technology infrastructure for a variety of functions, including worldwide financial reporting, inventory management, procurement, invoicing and email communications. Any of these systems may be susceptible to outages due to fire, floods, power loss, telecommunications failures, terrorist attacks and similar events. Despite the implementation of network security measures, our systems and those of third parties on which we rely may also be vulnerable to computer viruses, break-ins and similar disruptions. If we or our vendors are unable to prevent such outages and breaches, our operations could be disrupted.
We are involved in various legal proceedings.
In the past, we have been notified of claims relating to various matters including contractual matters, intellectual property rights or other issues arising in the ordinary course of business. In the event of such a claim, we may be required to spend a significant amount of money to defend or otherwise address the claim. Any litigation, even where a claim is without merit, could result in substantial costs and diversion of resources. Accordingly, the resolution or adjudication of such disputes, even those encountered in the ordinary course of business, could have a material adverse effect on our business, consolidated financial conditions and results of operations.

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Increases in our own market capitalization and changes in securities laws and regulations will increase our costs and risk of noncompliance.
As a result of our increased market capitalization as of the end of our second quarter of fiscal year 2013, we are required to file as an accelerated filer. As such, we are subject to additional requirements contained in the Sarbanes-Oxley Act of 2002 (the Sarbanes-Oxley Act) and more recently the Dodd-Frank Act. The Sarbanes-Oxley and Dodd-Frank Acts required or will require changes in some of our corporate governance, securities disclosure and compliance practices. In response to the requirements of the Sarbanes-Oxley and Dodd-Frank Acts, the SEC and NASDAQ promulgated new rules and additional rulemaking is expected in the future. Compliance with these new rules and future rules has increased and may increase further our legal, financial and accounting costs as well as a potential risk of noncompliance. Absent significant changes in related rules, which we cannot assure, we anticipate some level of increased costs related to these new regulations to continue indefinitely. We also expect these developments to make it more difficult and more expensive to obtain director and officer liability insurance, and we may be forced to accept reduced coverage or incur substantially higher costs to obtain coverage. Likewise, these developments may make it more difficult for us to attract and retain qualified members of our Board of Directors or qualified management personnel. Further, the costs associated with the compliance with and implementation of procedures under these and future laws and related rules could have a material impact on our results of operations. In addition, the costs associated with noncompliance with additional securities laws and regulations could also impact our business.
We may encounter complications with acquisitions, which could potentially harm our business.
Any current or future acquisitions may require additional equity financing, which could be dilutive to our existing shareholders, or additional debt financing, which could potentially affect our credit ratings. Any downgrades in our credit ratings associated with an acquisition could adversely affect our ability to borrow by resulting in more restrictive borrowing terms. To integrate acquired businesses, we must implement our management information systems, operating systems and internal controls, and assimilate and manage the personnel of the acquired operations. The integration of acquired businesses may be further complicated by difficulties managing operations in geographically dispersed locations. The integration of acquired businesses may not be successful and could result in disruption by diverting management's attention from the core business. In addition, the integration of acquired businesses may require that we incur significant restructuring charges or other increases in our expenses and working capital requirements, which reduce our return on invested capital.
Acquisitions may involve numerous other risks and challenges including but not limited to: potential loss of key employees and customers of the acquired companies; the potential for deficiencies in internal controls at acquired companies; lack of experience operating in the geographic market or industry sector of the acquired business; constraints on available liquidity, and exposure to unanticipated liabilities of acquired companies. These and other factors could harm our ability to achieve anticipated levels of profitability at acquired operations or realize other anticipated benefits of an acquisition, and could adversely affect our consolidated business and operating results.
Our goodwill and identifiable intangible assets could become impaired, which could reduce the value of our assets and reduce net income in the year in which the write-off occurs.
Goodwill represents the excess of the cost of an acquisition over the fair value of the net assets acquired. The Company also ascribes value to certain identifiable intangible assets, which consists of customer relationships, non-compete agreements, and favorable leases, as a result of the acquisitions of Sabre and Ayrshire. The Company may incur impairment charges on goodwill or identifiable intangible assets if it determines that the fair values of goodwill or identifiable intangible assets are less than their current carrying values. The Company evaluates, on a regular basis, whether events or circumstances have occurred that indicate all, or a portion, of the carrying amount of goodwill may no longer be recoverable, in which case an impairment charge to earnings would become necessary.
Refer to Notes 2 and 13 to the consolidated financial statements and 'critical accounting policies' in management's discussion and analysis of financial condition and results of operations for further discussion regarding the impairment testing of goodwill and identifiable intangible assets.
A decline in general economic conditions or global equity valuations could impact the judgments and assumptions about the fair value of the Company's businesses and the Company could be required to record impairment charges on its goodwill or other identifiable intangible assets in the future, which could impact the Company's consolidated balance sheet, as well as the Company's consolidated statement of operations. If the Company was required to recognize an impairment charge in the future, the charge would not impact the Company's consolidated cash flows, current liquidity, capital resources, and covenants under its existing credit facilities.

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Item 3.
Quantitative and Qualitative Disclosures About Market Risk
Interest Rate Risk
We are subject to the risk of fluctuating interest rates in the normal course of business. Our major market risk relates to our secured debt. Our revolving credit facility and term loan are secured by substantially all of our assets. The interest rates applicable to our revolving credit facility and term loan fluctuate with the Wells Fargo Bank, N.A. prime rate and LIBOR rates. There was outstanding $12.0 million in borrowings under our revolving credit facility and $33.8 million outstanding on our term loan as of December 27, 2014. See “Management’s Discussion and Analysis of Financial Condition and Results of Operations – Capital Resources and Liquidity” and Note 4 – “Long-Term Debt” to the Consolidated Financial Statements for additional information regarding our revolving credit facility and term loan.
During the second quarter of fiscal year 2015, we entered into an interest rate swap contract with a notional amount of $25.0 million related to the borrowings outstanding under the term loan and revolving credit facility. As of December 27, 2014, our only material interest rate risk is associated with our revolving credit facility and term loan. Through the use of the interest rate swap, as described above, we fixed the basis on which we pay interest, thus eliminating much of our interest rate risk. See Note 11 – “Derivative Financial Instruments” to the Consolidated Financial Statements for additional information regarding our derivative instruments.
In addition, we are subject to market risk related to our trade accounts receivable transfer program. The interest rates applicable to our trade accounts receivable transfer program fluctuate with the Wells Fargo Bank, N.A. LIBOR rates. See “Management’s Discussion and Analysis of Financial Condition and Results of Operations – Capital Resources and Liquidity” and Note 5 – “Trade Accounts Receivable Transfer Program” to the Consolidated Financial Statements for additional information.
Foreign Currency Exchange Risk
A significant portion of our operations are in foreign locations. As a result, transactions occur in currencies other than the U.S. dollar. Exchange rate fluctuations among other currencies used by us would directly or indirectly affect our financial results. We currently use Mexican peso forward contracts to hedge foreign currency fluctuations for a portion of our Mexican peso denominated expenses. There was outstanding $69.4 million of foreign currency forward contracts as of December 27, 2014. The fair value of these contracts was $(4.5) million. See Note 11 – “Derivative Financial Instruments” to the Consolidated Financial Statements for additional information regarding our derivative instruments.
Item 4.
Controls and Procedures
It is the responsibility of our management to establish, maintain, and monitor disclosure controls and procedures that are designed to ensure that information required to be disclosed in our reports filed or submitted under the Securities Exchange Act of 1934 are recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission rules and forms. Additionally, these disclosure controls include controls and procedures that are designed to accumulate and communicate the information required to be disclosed to our company’s Chief Executive Officer and Chief Financial Officer, allowing for timely decisions regarding required disclosures. As of the end of the period covered by this report, our management carried out an evaluation, under the supervision and with the participation of the Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of our disclosure controls and procedures pursuant to Exchange Act Rule 13a-15(f). Based on our assessment, we believe that as of December 27, 2014, the Company’s disclosure controls and procedures are effective based on that criteria.
Due to inherent limitations of any internal control system, management acknowledges that there are limitations as to the effectiveness of internal controls over financial reporting and therefore recognize that only reasonable assurance can be gained from any internal control system. Accordingly, our internal control system may not detect or prevent material misstatements in our financial statements and projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
Changes in Internal Control over Financial Reporting
There have been no significant changes in our internal controls over financial reporting during the three months ended December 27, 2014 that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting (as defined in Exchange Act Rules 13a – 15(f) and 15d – 15(f)).

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PART II. OTHER INFORMATION:
Item 1.
Legal Proceedings
We are involved in various legal actions arising in the ordinary course of business. In the opinion of management, the ultimate disposition of these matters will not have a material adverse effect on our consolidated financial position, results of operations or cash flows.
Item 1A.
Risk Factors
Information regarding risk factors appear in Item 2, “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and Item 3, “Quantitative and Qualitative Disclosures about Market Risk” of this Form 10-Q.
There are no material changes to the risk factors set forth in Part I Item 1A in the Company’s Annual Report on Form 10-K for the year ended June 28, 2014.
Item 6.
Exhibits
 
 
 
 
 
 
31.1
  
Certification of Chief Executive Officer (Exchange Act Rules 13(a)-14 and 15(d)-14)
 
 
 
 
31.2
  
Certification of Chief Financial Officer (Exchange Act Rules 13(a)-14 and 15(d)-14)
 
 
 
 
32.1
  
Certification of Chief Executive Officer (18 U.S.C. 1350)
 
 
 
 
32.2
  
Certification of Chief Financial Officer (18 U.S.C. 1350)
 
 
 
 
101.INS
  
XBRL Instance Document *
 
 
 
 
101.SCH
  
XBRL Taxonomy Extension Schema Document *
 
 
 
 
101.CAL
  
XBRL Taxonomy Extension Calculation Linkbase Document *
 
 
 
 
101.DEF
  
XBRL Taxonomy Extension Definition Linkbase Document *
 
 
 
 
101.LAB
  
XBRL Taxonomy Extension Label Linkbase Document *
 
 
 
 
101.PRE
  
XBRL Taxonomy Extension Presentation Linkbase Document *
 
* Pursuant to Rule 406T of Regulation S-T, these interactive data files are deemed not filed or part of a registration statement or prospectus for purposes of Sections 11 or 12 of the Securities Act of 1933, as amended, or Section 18 of the Securities and Exchange Act of 1934, as amended and otherwise are not subject to liability under those sections.

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SIGNATURES
Pursuant to the requirements of the Securities and Exchange Act of 1934, the Registrant has duly caused this Report to be signed on its behalf by the undersigned thereunto duly authorized.
 
KEY TRONIC CORPORATION
 
 
/s/    CRAIG D. GATES
  
 
 
Craig D. Gates
  
Date:
February 5, 2015
President and Chief Executive Officer
  
 
 
(Principal Executive Officer)
  
 
 
 
 
/s/    RONALD F. KLAWITTER
  
 
 
Ronald F. Klawitter
  
Date:
February 5, 2015
Executive Vice President of Administration, Chief Financial Officer and Treasurer
  
 
 
(Principal Financial Officer)
  
 
 

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