Polyone Corporation 11-K
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 11-K
ANNUAL REPORT PURSUANT TO SECTION 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
(Mark One)
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ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended December 31, 2005
OR
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TRANSITION REPORT PURSUANT TO SECTION 15(d) PF THE
SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number 1-16091.
A. |
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Full title of the plan and the address of the plan, if different from that of the issuer below: |
POLYONE RETIREMENT SAVINGS PLAN
B. |
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Name of issuer of the securities held pursuant to the plan and the address of its principal
executive office: |
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POLYONE CORPORATION
33587 WALKER ROAD
AVON LAKE, OHIO 44012 |
REQUIRED INFORMATION
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The following financial statements and supplemental schedules for the PolyOne Retirement
Savings Plan,
prepared in accordance with the financial reporting requirements of ERISA, are being filed
herewith: |
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Page No. |
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(in this |
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Report) |
Audited Financial Statements and Supplemental Schedules, December 31, 2005 and 2004 and Year
ended December 31, 3005 with
Report of Independent Registered Public Accounting Firm |
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1 |
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The following exhibits are being filed herewith: |
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23.1
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Consent of Ernst & Young LLP |
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32.1
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Certificate Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of
the Sarbanes Oxley Act of 2002, as
signed by Stephen D. Newlin, President, Chief Executive Officer and Chairman of the
Board |
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32.2
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Certificate Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of
the Sarbanes Oxley Act of 2002, as
signed by W. David Wilson, Vice President and Chief Financial Officer |
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SIGNATURES
The Plan. Pursuant to the requirements of the Securities Exchange Act of 1934, the trustees (or
other persons who administer the employee benefit plan) have duly caused this annual report to be
sign on its behalf by the undersigned hereunto duly authorized.
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Date: June 29, 2006 |
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POLYONE RETIREMENT SAVINGS PLAN |
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By:
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PolyOne Retirement Plan Committee |
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By:
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/s/ Michael J. Meier |
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Michael J. Meier |
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Corporate Controller |
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PolyOne Corporation |
1
Audited Financial Statements and
Supplemental Schedule
PolyOne Retirement Savings Plan
December 31, 2005 and 2004, and Year Ended December 31, 2005
With Report of Independent Registered Public Accounting Firm
PolyOne Retirement Savings Plan
Audited Financial Statements and Supplemental Schedule
December 31, 2005 and 2004, and
Year Ended December 31, 2005
Table of Contents
Report of Independent Registered Public Accounting Firm
The PolyOne Corporation
Retirement Plan Committee
We have audited the accompanying statements of net assets available for benefits of the PolyOne
Retirement Savings Plan as of December 31, 2005 and 2004, and the related statement of changes in
net assets available for benefits for the year ended December 31, 2005. These financial statements
are the responsibility of the Plans management. Our responsibility is to express an opinion on
these financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. We
were not engaged to perform an audit of the Plans internal control over financial reporting. Our
audits included consideration of internal control over financial reporting as a basis for designing
audit procedures that are appropriate in the circumstances, but not for the purpose of expressing
an opinion on the effectiveness of the Plans internal control over financial reporting.
Accordingly, we express no such opinion. An audit also includes examining, on a test basis,
evidence supporting the amounts and disclosures in the financial statements, assessing the
accounting principles used and significant estimates made by management, and evaluating the overall
financial statement presentation. We believe that our audits provide a reasonable basis for our
opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the net assets available for benefits of the Plan at December 31, 2005 and 2004, and the
changes in its net assets available for benefits for the year ended December 31, 2005, in
conformity with U.S. generally accepted accounting principles.
Our audits were performed for the purpose of forming an opinion on the financial statements taken
as a whole. The accompanying supplemental schedule of assets (held at end of year) as of December
31, 2005, is presented for purposes of additional analysis and is not a required part of the
financial statements but is supplementary information required by the Department of Labors Rules
and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of
1974. This supplemental schedule is the responsibility of the Plans management. The supplemental
schedule has been subjected to the auditing procedures applied in our audits of the financial
statements and, in our opinion, is fairly stated in all material respects in relation to the
financial statements taken as a whole.
/s/ Ernst & Young LLP
Cleveland, Ohio
May 24, 2006
1
PolyOne Retirement Savings Plan
Statements of Net Assets Available for Benefits
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December 31 |
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2005 |
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2004 |
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Assets |
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Investments, at fair value |
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$ |
310,968,053 |
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$ |
320,444,227 |
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Receivables: |
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Participant contributions |
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462,421 |
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Employer contributions |
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331,075 |
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Total receivables |
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793,496 |
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Net assets available for benefits |
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$ |
311,761,549 |
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$ |
320,444,227 |
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See accompanying notes.
2
PolyOne Retirement Savings Plan
Statement of Changes in Net Assets Available for Benefits
Year Ended December 31, 2005
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Additions |
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Investment income: |
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Interest |
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6,690,329 |
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Dividends |
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3,131,634 |
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Net depreciation in fair value of investments |
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(10,360,926 |
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(538,963 |
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Contributions: |
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Participant |
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11,194,422 |
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Employer |
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10,202,754 |
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Rollovers |
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421,454 |
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21,818,630 |
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Total additions |
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21,279,667 |
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Deductions |
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Benefits paid directly to participants |
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29,677,652 |
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Administrative expenses |
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284,693 |
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Total deductions |
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29,962,345 |
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Net decrease |
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(8,682,678 |
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Net assets available for benefits: |
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Beginning of year |
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320,444,227 |
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End of year |
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$ |
311,761,549 |
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See accompanying notes.
3
PolyOne Retirement Savings Plan
Notes to Financial Statements
December 31, 2005 and 2004, and
Year Ended December 31, 2005
1. Summary Description of the Plan
The following summary description of the PolyOne Retirement Savings Plan (the Plan) is provided for
general information purposes only. Participants should refer to the plan document for a more
complete description of the Plans provisions. The Plan is administered by the PolyOne Corporation
Retirement Plan Committee.
General
The Plan is sponsored by PolyOne Corporation (the Company and Plan Sponsor). The Company was formed
by the consolidation of The Geon Company and M.A. Hanna Company on August 31, 2000.
The Plan is an amendment and restatement of the M.A. Hanna Company 401(k) and Retirement Plan (the
Hanna 401(k) Plan) and a continuation of the M.A. Hanna Capital Accumulation Plan (the Hanna CAP)
and the OSullivan Corporation Retirement Savings Plan (the OSullivan 401(k) Plan). Effective June
1, 2003, as approved by the Compensation and Governance Committee on January 27, 2003, the Hanna
CAP and the OSullivan 401(k) Plan were merged with and into the Hanna 401(k) Plan and the Hanna
401(k) Plan was amended, restated, and renamed the PolyOne Retirement Savings Plan.
Effective January 1, 2004, as approved by the Compensation and Governance Committee on November 5,
2003, the Synergistics Industries (NJ) 401(k) Savings Plan (the Synergistics 401(k) Plan) was
merged with and into the Plan. Also effective January 1, 2004, as approved by the Compensation and
Governance Committee on January 27, 2003, the PolyOne Retirement Savings Plan A (formerly the
Geon Retirement Savings Plan) was merged with and into the Plan.
As approved by the Compensation and Governance Committee on July 22, 2004, all account balances for
employees in the Elastomers and Performance Additives business that was sold August 5, 2004, were
transferred out of the Plan. The assets were transferred from the Plans trust on August 16, 2004.
Effective December 1, 2004, as approved by the Compensation and Governance Committee on October 6,
2004, the PolyOne Retirement Savings Plan for Collective Bargaining Employees, the PolyOne
Retirement Savings Plan for Collective Bargaining Employees A and the Plast-O-Meric Thrift and
Savings Plan were merged with and into the Plan.
4
PolyOne Retirement Savings Plan
Notes to Financial Statements(continued)
1. Summary Description of the Plan (continued)
The Plan is a defined contribution plan that covers all employees of the Company, other than leased
employees, nonresident aliens, other employees regularly employed outside of the United States, and
persons classified by the Company as anything other than employees (even if that classification is
later changed). The Plan is subject to the provisions of the Employee Retirement Income Security
Act of 1974 (ERISA).
Contributions
Prior to January 2004, each employee who elected to participate in the Plan could authorize a
bi-weekly payroll deduction from 1% to 15% of eligible earnings. Effective January 1, 2004,
participants may elect
to contribute 1% to 50% of eligible earnings. The Retirement Plan Committee has the authority at
its discretion to reduce the employees bi-weekly contribution percentage in order to maintain the
tax-qualified status of the Plan. Effective January 1, 2005, the employee contribution percentages
were changed so that a participant who is not a highly compensated employee may elect a bi-weekly
payroll deduction from 1% to 50% of eligible earnings while participants who are classified as
highly compensated employees may elect a bi-weekly payroll deduction of 1% to 15% of eligible
earnings.
The Plan offers participants the choice of two savings options: an after-tax savings option and a
pretax savings option. Participants may elect to participate in either or both of the savings
options. Under both savings options, participants may direct that contributions be invested in any
eligible funds offered by the Plan. Participants may change their investment options daily.
Effective January 1, 2004, the Company provides for a matching contribution equal to 50% of the
first 3% and 25% of the next 3% of the participants eligible compensation. Effective April 1,
2005, the Company increased its matching contribution from 50% to 100% of the first 3% of the
participants eligible compensation. The matching contribution for the next 3% remained at 25%
until January 1, 2006, when the Company increased its matching contribution to 50%.
For each payroll period, the Company intends to make a retirement contribution for each participant
equal to 2% of eligible earnings. Both the employer matching contributions and the 2% retirement
contributions follow the participants investment elections. In addition, effective January 1,
2004, the Company will make additional contributions to certain eligible participants, as defined,
equal to 1% to 4% of eligible compensation.
5
PolyOne Retirement Savings Plan
Notes to Financial Statements(continued)
1. Summary Description of the Plan (continued)
The Plan provides for the acceptance of rollover contributions from other plans qualified under the
Internal Revenue Code (the Code). Rollover contributions can be made only in cash to the Plans
tax-deferred savings option.
Forfeiture accounts in the Plan total approximately $570,000 at December 31, 2005, and are held in
the NYL Insurance Anchor Account I Stable Value Fund. The balance in these accounts will be used
to fund future Company contributions and Plan administrative expenses.
Vesting
Participant contributions and Company matching and discretionary contributions are fully vested
immediately. Company retirement contributions are 100% vested after three years of service except
for individuals who were participants in the Hanna 401(k) Plan or the Hanna CAP as of May 31, 2003.
Such participants will be 20% vested after one year of service, 40% vested after two years of
service and 100% vested after three years.
Participant Loans
Participants may borrow a maximum amount equal to the lesser of 50% of their vested account balance
(excluding amounts relating to discretionary profit sharing contributions) or $50,000, subject to
certain Department of Labor and Internal Revenue Service requirements. The Plan provides that loan
amounts
must be a minimum of $1,000. Interest is charged to the borrower at the trustees prime rate plus
1%. Payments on loans are made through payroll deductions and must be repaid within five years
(personal loans) or five to fifteen years (primary residence loans).
Plan Withdrawals and Distributions
Active participants may make hardship withdrawals from their salary deferral and rollover account.
Age-based in-service withdrawals are available from the participants vested account balance.
6
PolyOne Retirement Savings Plan
Notes to Financial Statements(continued)
1. Summary Description of the Plan (continued)
Plan distributions are made to participants or their designated beneficiary upon normal retirement,
disability, or death, in the full amounts credited to their participant account. A participant who
leaves employment of the Company before normal retirement for reasons other than disability, death,
or a reduction in workforce is eligible to receive all amounts credited to their account relating
to participant contributions, including rollovers, and the vested portion of Company matching and
discretionary contributions. Distributions are made in either a single lump sum or periodic
payments. Additionally, employees of select merged plans may elect a portion in a lump sum with the
remainder paid in periodic payments, a single life annuity for single participants, or a joint and
50% or 100% survivor annuity with the participants spouse as the joint annuitant for married
participants if these options were available under their previous plan.
Plan Termination
Although the Company has not expressed any intent to do so, the Company has the right under the
Plan to discontinue its contributions at any time and to terminate the Plan subject to the
provisions of ERISA. Upon either of these events, the accounts of each affected employee will vest
immediately, and participants will receive a distribution of their total participant account
balance.
Administrative Expenses
Administrative expenses of the Plan are generally paid through the forfeiture account. Participants
are charged investment management fees, which are allocated to participant accounts.
7
PolyOne Retirement Savings Plan
Notes to Financial Statements(continued)
2. Summary of Significant Accounting Policies
Basis of Accounting
The financial statements of the Plan are prepared using the accrual basis of accounting.
Use of Estimates
The preparation of financial statements in conformity with U.S. generally accepted accounting
principles requires management to make estimates that affect the amounts reported in the financial
statements and accompanying notes. Actual results could differ from those estimates.
Valuation of Investments and Income Recognition
Investments are stated at fair value. Securities traded on a national securities exchange are
valued at the last reported sales price on the last business day of the Plan year. Investments for
which no sale was reported on that date are valued at the average of the last reported bid and ask
prices. Shares of mutual funds are valued at quoted market prices, which represent the net asset
values of shares held by the Plan at year-end. Common/collective trust funds are stated at fair
value, as determined by the trustee.
The New York Life Stable Value Option fund consists primarily of guaranteed investment contracts
valued at contract value. Investment contracts are recorded at their contract values, which
represent contributions and reinvested income, less any withdrawals plus accrued interest, because
these investments have fully benefit-responsive features. For example, participants may ordinarily
direct the withdrawal or transfer of all or a portion of their investment at contract value.
However, withdrawals influenced by Company-initiated events, such as in connection with the sale of
a business, may result in a distribution at other than contract value. There are no reserves
against contract values for credit risk of contract issues or otherwise. The fair value of the
investment contracts at December 31, 2005 and 2004 was $59,025,070 and $59,786,394, respectively.
The net average yield was approximately 3.9% in 2005 and 2004. The crediting interest rate for
these investment contracts is reset daily by the issuer but cannot be less than zero and was
approximately 4.4% at December 31, 2005 and 2004.
Participant loans are valued at their outstanding balances, which approximate fair value. Purchases
and sales of securities are reported on a trade date basis. Dividend income is recorded on the
ex-dividend date and interest income is recorded on the accrual basis. Gains and losses on security
transactions are determined using the average cost method.
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PolyOne Retirement Savings Plan
Notes to Financial Statements(continued)
3. Investments
The fair value of individual investments that represent 5% or more of the Plans net assets are as
follows:
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December 31 |
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2005 |
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2004 |
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PolyOne Common Stock |
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$ |
41,383,396 |
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$ |
59,932,788 |
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NYL Insurance Anchor Account I Stable
Value Option |
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59,025,070 |
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59,786,394 |
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PIMCO Total Return Fund |
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18,309,261 |
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17,679,830 |
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Mainstay S&P500 Index Fund |
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54,365,163 |
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58,106,429 |
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Growth Fund of America |
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32,506,543 |
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28,249,223 |
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Alliance Bernstein Balanced Shares |
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21,197,146 |
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21,605,407 |
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Euro Pacific Growth Fund |
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16,465,706 |
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11,550,595 |
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During 2005, the Plans investments (including gains and losses on investments bought and sold, as
well as held during the year) depreciated in fair value as follows:
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Net realized and unrealized |
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appreciation (depreciation) in |
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fair value of investments |
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PolyOne Common stock |
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$ |
(17,268,924 |
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Mutual funds |
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6,907,998 |
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$ |
(10,360,926 |
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4. Risks and Uncertainties
The Plan invests in various investment securities. Investment securities are exposed to various
risks such as interest rate, market and credit risks. Due to the level of risk associated with
certain investment securities, it is at least reasonably possible that changes in the values of
investment securities will occur in the near term and that such changes could materially affect
participants account balances and the amounts reported in the statements of net assets available
for benefits.
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PolyOne Retirement Savings Plan
Notes to Financial Statements(continued)
5. Income Tax Status
The Plan has received a determination letter from the Internal Revenue Service dated March 10,
2004, stating that the Plan is qualified under Section 401(a) of the Code. As a result the related
trust is exempt from taxation. Subsequent to this determination by the Internal Revenue Service,
the Plan was amended. Once qualified, the Plan is required to operate in conformity with the Code
to maintain its qualification. The Plan Sponsor believes the Plan is being operated in compliance
with the applicable requirements of
the Code, and therefore, believes that the Plan, as amended, is qualified and the related trust is
tax exempt.
6. Reconciliation of Financial Statements to the Form 5500
The following is a reconciliation of net assets available for benefits per the financial statements
to the Form 5500:
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December 31 |
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2005 |
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2004 |
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Net assets available for benefits per the
financial statements |
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$ |
311,761,549 |
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$ |
320,444,227 |
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Less: deemed distributions |
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(184,927 |
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(187,490 |
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Net assets available for benefits per the Form 5500 |
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$ |
311,576,622 |
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$ |
320,256,737 |
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The following is a reconciliation of benefits paid to participants per the financial statements to
the Form 5500:
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Year Ended |
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December 31, |
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2005 |
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Benefits paid to participants per the financial statements |
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$ |
29,677,652 |
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Add: Amounts allocated on Form 5500 to withdrawn
participants as deemed distributions at December 31, 2005. |
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184,927 |
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Less: Amounts allocated on Form 5500 to withdrawn
participants as deemed distributions at December 31, 2004. |
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(187,490 |
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Benefits paid to participants per the Form 5500 |
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$ |
29,675,089 |
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10
PolyOne Retirement Savings Plan
Notes to Financial Statements(continued)
6. Reconciliation of Financial Statements to the Form 5500 (continued)
Deemed distributions of participant loans are loans that are in default by participants of the
Plan. While the U.S. Department of Labor does not recognize these loans as assets for regulatory
reporting, they are included as assets (i.e. loans) in the financial statements of the Plan.
7. Subsequent Event
On February 15, 2006, the Company completed the sale of its Engineered Films business unit. As a
result of the sale, all account balances for employees in the
Engineered Films business have been
transferred out of the Plan.
11
PolyOne Retirement Savings Plan
EIN #34-1730488 Plan #010
Schedule H, Line 4i Schedule of Assets
(Held at End of Year)
December 31, 2005
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Identity of Issue, Borrower, |
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Current |
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Lessor, or Similar Party |
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Description of Investment |
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Value |
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PolyOne Stock Fund |
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Mainstay Management |
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Mainstay Cash Reserves Fund I |
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$ |
1,233,874 |
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PolyOne Corporation* |
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Common stock: 6,435,987 shares |
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41,383,396 |
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New York Life Insurance* |
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Anchor Account I Stable Value Option |
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59,025,070 |
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Pacific Investment Management Company |
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PIMCO Total Return Fund: 1,743,739 units |
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18,309,261 |
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AIM Advisors |
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Small Cap Growth Fund: 186,181 units |
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5,121,840 |
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Capital Research & Management |
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American Funds Euro Pacific Growth
Fund: 400,723 units |
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16,465,706 |
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American Funds Growth Fund of America
Fund: 1,053,697 units |
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32,506,543 |
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American Funds Washington Mutual
Investors Fund: 346,020 units |
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10,667,801 |
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Mainstay Management |
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Mainstay S&P500 Index Fund: 1,890,305 units |
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54,365,163 |
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MainStay MAP Fund: 399,424 units |
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14,003,801 |
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Franklin Advisory Services |
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Franklin Balance Sheet Investment Fund: 208,381 units |
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12,863,364 |
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Alliance Capital Management |
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Alliance Bernstein Balanced Shares: 1,274,633 units |
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21,197,146 |
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Brokerage Account |
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Various investments |
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13,806,210 |
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Participant loans* |
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At interest rates ranging from
4.0% to 10.5% |
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10,018,878 |
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$ |
310,968,053 |
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* |
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Indicates party-in-interest to the Plan. |
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12