Table of Contents

 

 

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C.  20549

 

FORM 10-Q

 

x

Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the quarterly period ended June 30, 2009

 

OR

 

o

Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

Commission File Number 0-21719

 

Steel Dynamics, Inc.

(Exact name of registrant as specified in its charter)

 

Indiana

 

35-1929476

(State or other jurisdiction of incorporation or organization)

 

(I.R.S. Employer Identification No.)

 

 

 

7575 West Jefferson Blvd, Fort Wayne, IN

 

46804

(Address of principal executive offices)

 

(Zip Code)

 

Registrant’s telephone number, including area code:  (260) 969-3500

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.   Yes x  No o

 

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).   Yes x  No o

 

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company (see definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act).

 

(Check one):

Large accelerated filer x

Accelerated filer o

 

 

 

 

Non-accelerated filer o

Smaller reporting company o

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).   Yes o  No x

 

As of August 3, 2009, Registrant had 215,163,173 outstanding shares of common stock.

 

 

 



Table of Contents

 

STEEL DYNAMICS, INC.

Table of Contents

 

PART I.  Financial Information

 

 

 

Page

Item 1.

Financial Statements:

 

 

 

 

 

Consolidated Balance Sheets as of June 30, 2009 (unaudited) and December 31, 2008

1

 

 

 

 

Consolidated Statements of Operations for the three and six-month periods ended June 30, 2009 and 2008 (unaudited)

2

 

 

 

 

Consolidated Statements of Cash Flows for the three and six-month periods ended June 30, 2009 and 2008 (unaudited)

3

 

 

 

 

Notes to Consolidated Financial Statements (unaudited)

4

 

 

 

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

18

 

 

 

Item 3.

Quantitative and Qualitative Disclosures about Market Risk

25

 

 

 

Item 4.

Controls and Procedures

25

 

 

 

PART II. Other Information

 

 

 

Item 1.

Legal Proceedings

26

 

 

 

Item 1A.

Risk Factors

26

 

 

 

Item 2.

Unregistered Sales of Equity Securities and Use of Proceeds

26

 

 

 

Item 3.

Defaults Upon Senior Securities

26

 

 

 

Item 4.

Submission of Matters to a Vote of Security Holders

26

 

 

 

Item 5.

Other Information

27

 

 

 

Item 6.

Exhibits

27

 

 

 

 

Signatures

28

 



Table of Contents

 

STEEL DYNAMICS, INC.

CONSOLIDATED BALANCE SHEETS

(in thousands, except share data)

 

 

 

June 30,

 

December 31,

 

 

 

2009

 

2008

 

 

 

(unaudited)

 

 

 

Assets

 

 

 

 

 

Current assets

 

 

 

 

 

Cash and equivalents

 

$

18,217

 

$

16,233

 

Accounts receivable, net

 

340,426

 

453,011

 

Accounts receivable-related parties

 

24,310

 

49,921

 

Inventories

 

738,470

 

1,023,235

 

Deferred income taxes

 

32,179

 

23,562

 

Income taxes receivable

 

125,912

 

86,321

 

Other current assets

 

22,017

 

57,632

 

Total current assets

 

1,301,531

 

1,709,915

 

 

 

 

 

 

 

Property, plant and equipment, net

 

2,144,360

 

2,072,857

 

 

 

 

 

 

 

Restricted cash

 

13,932

 

18,515

 

Intangible assets, net

 

557,194

 

614,786

 

Goodwill

 

780,321

 

770,438

 

Other assets

 

84,474

 

67,066

 

Total assets

 

$

4,881,812

 

$

5,253,577

 

 

 

 

 

 

 

Liabilities and Stockholders’ Equity

 

 

 

 

 

Current liabilities

 

 

 

 

 

Accounts payable

 

$

225,753

 

$

259,742

 

Accounts payable-related parties

 

1,693

 

3,651

 

Accrued expenses

 

81,025

 

148,627

 

Accrued interest

 

27,656

 

30,874

 

Accrued payroll and benefits

 

37,157

 

34,303

 

Accrued profit sharing

 

56

 

62,561

 

Senior secured revolving credit facility, due 2012

 

114,000

 

366,000

 

Current maturities of long-term debt

 

1,049

 

65,223

 

Total current liabilities

 

488,389

 

970,981

 

 

 

 

 

 

 

Long-term debt

 

 

 

 

 

Senior secured term A loan

 

 

503,800

 

7 3/8% senior notes, due 2012

 

700,000

 

700,000

 

5.125% convertible senior notes, due 2014

 

287,500

 

 

6 ¾% senior notes, due 2015

 

500,000

 

500,000

 

7 ¾% senior notes, due 2016

 

500,000

 

500,000

 

Other long-term debt

 

42,392

 

15,361

 

 

 

2,029,892

 

2,219,161

 

 

 

 

 

 

 

Deferred income taxes

 

371,953

 

365,496

 

Other liabilities

 

67,095

 

65,626

 

 

 

 

 

 

 

Commitments and contingencies

 

 

 

 

 

 

 

 

 

 

 

Stockholders’ equity

 

 

 

 

 

Common stock voting, $.0025 par value; 900,000,000 shares authorized; 251,398,691 and 218,733,363 shares issued; and 214,808,597 and 181,820,012 shares outstanding, as of June 30, 2009 and December 31, 2008, respectively

 

626

 

545

 

Treasury stock, at cost; 36,590,094 and 36,913,351 shares, as of June 30, 2009 and December 31, 2008, respectively

 

(730,862

)

(737,319

)

Additional paid-in capital

 

958,558

 

541,686

 

Other accumulated comprehensive loss

 

 

(1,411

)

Retained earnings

 

1,682,208

 

1,820,385

 

Total Steel Dynamics, Inc. stockholders’ equity

 

1,910,530

 

1,623,886

 

Noncontrolling interests

 

13,953

 

8,427

 

Total stockholders’ equity

 

1,924,483

 

1,632,313

 

Total liabilities and stockholders’ equity

 

$

4,881,812

 

$

5,253,577

 

 

See notes to consolidated financial statements.

 

1



Table of Contents

 

STEEL DYNAMICS, INC.

CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED)

(in thousands, except per share data)

 

 

 

Three Months Ended

 

Six Months Ended

 

 

 

June 30,

 

June 30,

 

 

 

2009

 

2008

 

2009

 

2008

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

 

 

 

 

 

 

 

 

Unrelated parties

 

$

773,137

 

$

2,289,121

 

$

1,560,947

 

$

4,103,082

 

Related parties

 

19,021

 

114,818

 

45,861

 

203,062

 

Total net sales

 

792,158

 

2,403,939

 

1,606,808

 

4,306,144

 

 

 

 

 

 

 

 

 

 

 

Costs of goods sold

 

723,321

 

1,924,284

 

1,578,598

 

3,479,180

 

Gross profit

 

68,837

 

479,655

 

28,210

 

826,964

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative expenses

 

48,559

 

85,766

 

105,879

 

150,631

 

Profit sharing

 

 

26,897

 

(42

)

45,404

 

Amortization of intangible assets

 

13,994

 

8,120

 

29,692

 

19,650

 

Total selling, general and administrative expenses

 

62,553

 

120,783

 

135,529

 

215,685

 

 

 

 

 

 

 

 

 

 

 

Operating income (loss)

 

6,284

 

358,872

 

(107,319

)

611,279

 

 

 

 

 

 

 

 

 

 

 

Interest expense, net capitalized interest

 

37,043

 

35,475

 

73,294

 

65,282

 

Other (income) expense, net

 

786

 

(16,901

)

38

 

(24,707

)

Income (loss) before income taxes

 

(31,545

)

340,298

 

(180,651

)

570,704

 

 

 

 

 

 

 

 

 

 

 

Income taxes (benefit)

 

(15,024

)

129,013

 

(74,356

)

216,387

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

(16,521

)

211,285

 

(106,295

)

354,317

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) attributable to noncontrolling interests

 

(530

)

791

 

(2,442

)

1,266

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

(15,991

)

$

210,494

 

$

(103,853

)

$

353,051

 

 

 

 

 

 

 

 

 

 

 

Basic earnings (loss) per share attributable to Steel Dynamics, Inc. stockholders

 

$

(.08

)

$

1.11

 

$

(.56

)

$

1.86

 

 

 

 

 

 

 

 

 

 

 

Weighted average common shares outstanding

 

189,848

 

190,351

 

185,924

 

189,695

 

 

 

 

 

 

 

 

 

 

 

Diluted earnings (loss) per share attributable to Steel Dynamics, Inc. stockholders, including the effect of assumed conversions when dilutive

 

$

(.08

)

$

1.05

 

$

(.56

)

$

1.77

 

 

 

 

 

 

 

 

 

 

 

Weighted average common shares and share equivalents outstanding

 

189,848

 

200,345

 

185,924

 

199,831

 

 

 

 

 

 

 

 

 

 

 

Dividends declared per share

 

$

.075

 

$

.10

 

$

.175

 

$

.20

 

 

See notes to consolidated financial statements.

 

2



Table of Contents

 

STEEL DYNAMICS, INC.

CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)

(in thousands)

 

 

 

Three Months Ended

 

Six Months Ended

 

 

 

June 30,

 

June 30,

 

 

 

2009

 

2008

 

2009

 

2008

 

 

 

 

 

 

 

 

 

 

 

Operating activities:

 

 

 

 

 

 

 

 

 

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

(15,991

)

$

210,494

 

$

(103,853

)

$

353,051

 

 

 

 

 

 

 

 

 

 

 

Adjustments to reconcile net income (loss) attributable to Steel Dynamics, Inc. to net cash provided by operating activities

 

 

 

 

 

 

 

 

 

Depreciation and amortization

 

57,765

 

47,582

 

114,728

 

100,794

 

Equity-based compensation

 

3,313

 

2,754

 

11,892

 

6,683

 

Deferred income taxes

 

5,797

 

(6,872

)

13,492

 

(7,845

)

Gain on disposal of property, plant and equipment

 

(475

)

(252

)

(747

)

(238

)

Noncontrolling interests

 

(530

)

791

 

(2,442

)

1,266

 

Changes in certain assets and liabilities:

 

 

 

 

 

 

 

 

 

Accounts receivable

 

(5,297

)

(211,411

)

135,796

 

(397,204

)

Inventories

 

95,296

 

(227,270

)

288,393

 

(217,695

)

Other assets

 

(14,581

)

(15,680

)

3,244

 

(13,047

)

Accounts payable

 

(13,793

)

249,665

 

(47,847

)

364,180

 

Income taxes payable

 

2,702

 

(34,751

)

(1,405

)

37,857

 

Accrued expenses

 

(42,540

)

40,241

 

(124,890

)

41,085

 

Net cash provided by operating activities

 

71,666

 

55,291

 

286,361

 

268,887

 

 

 

 

 

 

 

 

 

 

 

Investing activities:

 

 

 

 

 

 

 

 

 

Purchases of property, plant and equipment

 

(73,166

)

(101,225

)

(147,504

)

(194,989

)

Acquisition of businesses, net of cash acquired

 

 

(271,158

)

 

(271,158

)

Purchase of securities

 

 

 

 

(20,373

)

Other investing activities

 

(7,290

)

2,824

 

(10,513

)

4,153

 

Net cash used in investing activities

 

(80,456

)

(369,559

)

(158,017

)

(482,367

)

 

 

 

 

 

 

 

 

 

 

Financing activities:

 

 

 

 

 

 

 

 

 

Issuance of current and long-term debt

 

471,685

 

786,900

 

708,744

 

1,004,900

 

Repayment of current and long-term debt

 

(841,781

)

(401,941

)

(1,200,447

)

(635,155

)

Debt issuance costs

 

(13,298

)

(5,568

)

(13,751

)

(7,514

)

Issuance of common stock (net of expenses) and proceeds from exercise of stock options, including related tax effect

 

412,547

 

10,277

 

410,489

 

17,454

 

Purchase of treasury stock

 

 

 

 

(46,128

)

Contribution from noncontrolling investor

 

 

 

5,000

 

 

Dividends paid

 

(18,213

)

(18,884

)

(36,395

)

(33,158

)

Net cash provided by (used in) financing activities

 

10,940

 

370,784

 

(126,360

)

300,399

 

 

 

 

 

 

 

 

 

 

 

Increase in cash and equivalents

 

2,150

 

56,516

 

1,984

 

86,919

 

Cash and equivalents at beginning of period

 

16,067

 

58,889

 

16,233

 

28,486

 

 

 

 

 

 

 

 

 

 

 

Cash and equivalents at end of period

 

$

18,217

 

$

115,405

 

$

18,217

 

$

115,405

 

 

 

 

 

 

 

 

 

 

 

Supplemental disclosure information:

 

 

 

 

 

 

 

 

 

Cash paid for interest

 

$

67,450

 

$

57,334

 

$

79,433

 

$

68,719

 

Cash paid for federal and state income taxes, net of refunds

 

$

1,656

 

$

160,522

 

$

(53,774

)

$

161,909

 

 

See notes to consolidated financial statements.

 

3



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 1.  Description of the Business, Significant Accounting Policies, and Recent Accounting Pronouncements

 

Description of the Business

 

Steel Dynamics, Inc. (SDI), together with its subsidiaries (the company), is a domestic manufacturer of steel products. The company has three reporting segments: steel operations, metals recycling and ferrous resources operations, and steel fabrication operations.

 

Steel Operations.  Steel operations include the company’s Flat Roll Division, Structural and Rail Division, Engineered Bar Products Division, Roanoke Bar Division, Steel of West Virginia (SWVA) and The Techs operations. These operations consist of mini-mills, producing steel from steel scrap, using electric arc furnaces, continuous casting, automated rolling mills, and downstream finishing facilities. The company’s steel operations sell directly to end users and service centers. These products are used in numerous industry sectors, including the automotive, construction, commercial, transportation and industrial machinery markets. Steel operations accounted for approximately 60% and 56% of the company’s net sales during the three-month periods ended June 30, 2009 and 2008, respectively, and 59% and 57% of the company’s net sales during the six-month periods ended June 30, 2009 and 2008, respectively.

 

Metals Recycling and Ferrous Resources Operations. Metals recycling and ferrous resources operations primarily are composed of the company’s steel scrap procurement and processing locations, operated through the company’s wholly-owned subsidiary, OmniSource Corporation (OmniSource), as well as Iron Dynamics (IDI), the company’s iron-substitute production facility. In addition, the impact related to the construction of the Mesabi Nugget iron-making facility and future mining operations in Hoyt Lakes, Minnesota is also included in this segment.  Metals recycling and ferrous resources operations accounted for approximately 35% and 40% of the company’s net sales during the three-month periods ended June 30, 2009 and 2008, respectively, and 34% and 38% of the company’s net sales during the six-month periods ended June 30, 2009 and 2008, respectively.

 

Steel Fabrication Operations.  Steel fabrication operations represent the company’s New Millennium Building Systems plants located in the eastern United States. Revenues from these plants are generated from the fabrication of trusses, girders, steel joists and steel decking used within the non-residential construction industry. Steel fabrication operations accounted for approximately 4% and 3% of the company’s net sales during the three-month periods ended June 30, 2009 and 2008, respectively, and 6% and 3% of the company’s net sales during the six-month periods ended June 30, 2009 and 2008, respectively.

 

Significant Accounting Policies

 

Principles of Consolidation. The consolidated financial statements include the accounts of SDI, together with its subsidiaries, after elimination of significant intercompany accounts and transactions.  Noncontrolling interest represents the minority shareholders’ proportionate share in the equity or income of the company’s consolidated subsidiaries.

 

Use of Estimates.  These financial statements are prepared in conformity with accounting principles generally accepted in the United States and, accordingly, include amounts that require management to make estimates and assumptions that affect the amounts reported in the financial statements and in the notes thereto.  Significant items subject to such estimates and assumptions include the carrying value of property, plant and equipment, intangible assets and goodwill; valuation allowances for trade receivables, inventories and deferred income tax assets; unrecognized tax benefits; potential environmental liabilities, litigation claims and settlements.  Actual results may differ from these estimates and assumptions.

 

In the opinion of management, these financial statements reflect all normal recurring adjustments necessary for a fair presentation of the interim period results.  These financial statements and notes should be read in conjunction with the audited financial statements and notes thereto included in the company’s Annual Report on Form 10-K for the year ended December 31, 2008.

 

Uncertain Tax Positions.  The company files income tax returns in the U.S. federal jurisdiction and in various state jurisdictions. The state of Indiana completed its examination of the calendar years 2000 through 2005 in the third quarter of 2008. The company paid additional taxes of $20.7 million as a result of the examinations.  This amount was recorded as an unrecognized tax benefit when the company adopted Financial Accounting Standards Board (FASB) Interpretation 48 (FIN 48) on January 1, 2007. It is reasonably possible that the amount of unrecognized tax benefits could change in the next twelve months as a result of state income tax audits. Based on current audits in process, the payment of additional taxes could be in an amount from zero to $2.0 million during 2009, primarily related to state nexus issues. With few exceptions, the company is no longer subject to federal, state and local income tax examinations by tax authorities for years ended before 2005.

 

Included in the amount of unrecognized tax benefits at June 30, 2009, are potential benefits of $38.2 million that, if recognized, would affect the company’s effective tax rate. The company recognizes interest and penalties related to its tax contingencies on a net-of-tax basis in income tax expense. During the six-month period ended June 30, 2009, the company recognized interest of $549,000, net of tax, and benefits from the reduction of penalties of $56,000. At June 30, 2009, the company had $7.9 million accrued for the payment of interest and penalties.

 

4



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Comprehensive Income (Loss) Attributable to Steel Dynamics, Inc.  The components of comprehensive income (loss) are summarized in the following table (in thousands):

 

 

 

Three Months Ended

 

Six Months Ended

 

 

 

June 30,

 

June 30,

 

 

 

2009

 

2008

 

2009

 

2008

 

Net income (loss)

 

$

(15,991

)

$

210,494

 

$

(103,853

)

$

353,051

 

Unrealized gain on available-for-sale securities, net of tax

 

 

6,772

 

 

4,990

 

Unrealized gain on interest rate swap, net of tax

 

243

 

 

581

 

 

Reversal of unrealized loss on interest rate swap, net of tax

 

830

 

 

830

 

 

Comprehensive income (loss)

 

$

(14,918

)

$

217,266

 

$

(102,442

)

$

358,041

 

 

Other accumulated comprehensive loss consisted of the following (in thousands):

 

 

 

June 30,

 

December 31,

 

 

 

2009

 

2008

 

Unrealized loss on interest rate swap

 

$

 

$

(2,294

)

Tax effect

 

 

883

 

Total other accumulated comprehensive loss

 

$

 

$

(1,411

)

 

Recent Accounting Pronouncements

 

On January 1, 2009, the company adopted Statement of Financial Accounting Standards (SFAS) No. 157, Fair Value Measurements, (SFAS 157) as it relates to nonfinancial assets and nonfinancial liabilities that are not recognized or disclosed at fair value in the financial statements on at least an annual basis. SFAS 157 defines fair value, establishes a framework for measuring fair value in accounting principles generally accepted in the United States of America (GAAP), and expands disclosures about fair value measurements. The provisions of this standard apply to other accounting pronouncements that require or permit fair value measurements and are to be applied prospectively with limited exceptions. The adoption of SFAS 157, as it relates to nonfinancial assets and nonfinancial liabilities, had no impact on the company’s financial statements for the three or six months ended June 30, 2009. The provisions of SFAS 157 will be applied at such time a fair value measurement of a nonfinancial asset or nonfinancial liability is required, which may result in a fair value that is materially different than would have been calculated prior to the adoption of SFAS 157.

 

On January 1, 2009, the company adopted SFAS No. 161, Disclosures about Derivative Instruments and Hedging Activities—an amendment of FASB Statement No. 133, (SFAS 161). SFAS 161 requires enhanced disclosures about an entity’s derivative and hedging activities, including (i) how and why an entity uses derivative instruments, (ii) how derivative instruments and related hedged items are accounted for under SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities, as amended (SFAS 133), and (iii) how derivative instruments and related hedged items affect an entity’s financial position, financial performance, and cash flows. Other than the required disclosures, the adoption of SFAS 161 had no impact on the company’s financial statements.

 

On January 1, 2009, the company adopted SFAS No. 160, Noncontrolling Interests in Consolidated Financial Statements—an amendment of ARB No. 51, (SFAS 160). SFAS 160 amends Accounting Research Bulletin No. 51, Consolidated Financial Statements, to establish accounting and reporting standards for the noncontrolling interest in a subsidiary and for the deconsolidation of a subsidiary. This standard defines a noncontrolling interest, previously called a minority interest, as the portion of equity in a subsidiary not attributable, directly or indirectly, to a parent. SFAS 160 requires, among other items, that a noncontrolling interest be included in the consolidated balance sheets within equity separate from the parent’s equity; consolidated net income to be reported at amounts inclusive of both the parent’s and noncontrolling interest’s shares and, separately, the amounts of consolidated net income attributable to the parent and noncontrolling interest all on the consolidated statements of income; and if a subsidiary is deconsolidated, any retained noncontrolling equity investment in the former subsidiary be measured at fair value and a gain or loss be recognized in net income based on such fair value. The presentation and disclosure requirements of SFAS 160 were applied retrospectively. The adoption of SFAS 160 did not have a material impact on the company’s financial statements.

 

On January 1, 2009, the company adopted SFAS No. 141 (revised 2007), Business Combinations, (SFAS 141(R)), which replaces SFAS No. 141, Business Combinations, (SFAS 141) but retains the fundamental requirements in SFAS 141, including that the purchase method be used for all business combinations and for an acquirer to be identified for each business combination. This standard defines the acquirer as the entity that obtains control of one or more businesses in the business combination and establishes the acquisition date as the date that the acquirer achieves control instead of the date that the consideration is transferred. SFAS 141(R) requires an acquirer in a business combination, including business combinations achieved in stages (step acquisition), to recognize the assets acquired, liabilities assumed, and any noncontrolling interest in the acquiree at the acquisition date, measured at their fair values as of that date, with limited exceptions. It also requires the recognition of assets acquired and liabilities assumed arising from certain contractual contingencies as of the acquisition date, measured at their acquisition-date fair values. Additionally, SFAS 141(R) requires acquisition-related costs to be expensed in the period in which the costs are incurred and the services are received instead of including such costs as part of the acquisition price. The adoption of SFAS 141(R) had no impact on the company’s financial statements.

 

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STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

On January 1, 2009, the company adopted Financial Accounting Standards Board (FASB) Staff Position (FSP) No. FAS 142-3, Determination of the Useful Life of Intangible Assets, (FSP FAS 142-3). FSP FAS 142-3 amends the factors that should be considered in developing renewal or extension assumptions used to determine the useful life of a recognized intangible asset under FASB Statement No. 142, Goodwill and Other Intangible Assets, (SFAS 142) in order to improve the consistency between the useful life of a recognized intangible asset under SFAS 142 and the period of expected cash flows used to measure the fair value of the asset under SFAS 141(R) and other GAAP. The adoption of FSP FAS 142-3 had no impact on the company’s financial statements.

 

On January 1, 2009, the company adopted FSP No. EITF 03-6-1, Determining Whether Instruments Granted in Share-Based Payment Transactions Are Participating Securities, (FSP EITF 03-6-1). FSP EITF 03-6-1 states that unvested share-based payment awards that contain nonforfeitable rights to dividends or dividend equivalents (whether paid or unpaid) are participating securities and shall be included in the computation of earnings per share pursuant to the two-class method. The adoption of FSP EITF 03-6-1 had no impact on the company’s financial statements.

 

The company adopted FSP 107-1, Disclosures About Fair Value of Financial Instruments, as of March 31, 2009. FSP 107-1 requires disclosures about fair value of all financial instruments for interim reporting periods. The applicable disclosures are included in Note 8 to the company’s financial statements included in this filing. The adoption of FSP 107-1 had no impact on the company’s financial statements.

 

The company adopted SFAS No. 165, Subsequent Events, as of June 30, 2009. SFAS No. 165 provides guidance on management’s assessment of subsequent events and incorporates this guidance into accounting literature. SFAS No. 165 is effective prospectively for interim and annual periods ending after June 15, 2009. The implementation of this standard did not have a material impact on the company’s financial statements. The company has evaluated subsequent events through August 7, 2009, the date of issuance of its consolidated financial statements.

 

Note 2.  Acquisition

 

On June 9, 2008, the company completed its acquisition of Recycle South, one of the nation’s largest, privately-held, regional scrap metal recycling companies, headquartered in Spartanburg, South Carolina.  OmniSource (which already owned 25% of Recycle South), acquired the remaining 75% equity interest for a purchase price of approximately $376.3 million.  The company paid approximately $236.6 million in cash, including transaction costs, and issued 3,938,000 shares of Steel Dynamics, Inc. common stock valued at $139.8 million.  In addition, the company assumed $144.9 million of net debt, of which approximately $142.8 million was repaid upon the closing of the acquisition. The cash portion of the acquisition was funded from the company’s available cash which included proceeds from the issuance of the $500 million 7¾% senior notes due April 2016.  The company valued the common stock issued at $35.49 per share based on the average stock price of the company’s common stock during the two days before and after the date the acquisition was agreed to and announced (May 8, 2008).

 

The company purchased Recycle South to expand its metals recycling business. Recycle South provides a significant presence in the southeastern United States through its 22 locations within North Carolina, South Carolina and Georgia.  Recycle South’s consolidated operating results have been reflected in the company’s financial statements since June 9, 2008, in the metals recycling and ferrous resources reporting segment.

 

The purchase price of $376.3 million for the remaining 75% equity interest in Recycle South, combined with the 25% interest owned pursuant to the OmniSource acquisition, results in an aggregate purchase price of $501.8 million.  During the second quarter of 2009, the company adjusted the preliminary purchase price allocation to reflect additional refinement in the valuation of the acquisition. The final purchase price allocation below is based on actual acquisition costs and the fair value of the acquired assets, assumed liabilities and identifiable intangible assets (in thousands):

 

 

 

March 31,
2009

 

Adjustments

 

June 30,
2009

 

Current assets

 

$

213,513

 

$

(2,400

)

$

211,113

 

Property, plant & equipment

 

99,403

 

403

 

99,806

 

Intangible assets

 

107,000

 

19,000

 

126,000

 

Goodwill

 

315,235

 

(16,077

)

299,158

 

Other assets

 

5,406

 

(926

)

4,480

 

Total assets acquired

 

740,557

 

 

740,557

 

 

 

 

 

 

 

 

 

Current liabilities, excluding debt

 

93,814

 

 

93,814

 

Debt

 

144,947

 

 

144,947

 

Total liabilities assumed

 

238,761

 

 

238,761

 

 

 

 

 

 

 

 

 

Net assets acquired

 

$

501,796

 

$

 

$

501,796

 

 

Goodwill and intangible assets of $299.2 million and $126.0 million, respectively, were recorded as a result of the acquisition. The goodwill is deductible for tax purposes.

 

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Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

The identifiable intangible assets related to the acquisition consisted of the following (in thousands):

 

 

 

Amount

 

Useful Life

 

Customer relationships

 

$

21,000

 

20 years

 

Scrap generator relationships

 

77,000

 

20 years

 

Trademarks

 

16,000

 

3 years

 

Covenants not to compete

 

12,000

 

5 years

 

 

 

$

126,000

 

 

 

 

The company utilizes an accelerated amortization methodology for customer and scrap generator relationships in order to follow the pattern in which the economic benefits of the intangible assets are anticipated to be consumed.  Finite-lived trademarks and covenants not to compete are amortized using a straight line methodology. The related aggregate amortization expense recognized for the three and six-month periods ended June 30, 2009 were $5.8 and $13.1 million, respectively.  The estimated intangible asset amortization expense related to the total acquisition of Recycle South for the next five years and thereafter follows (in thousands):

 

2009 (including January 1 to June 30)

 

$

21,366

 

2010

 

16,483

 

2011

 

12,802

 

2012

 

10,620

 

2013

 

8,492

 

Thereafter

 

51,233

 

Total

 

$

120,996

 

 

Unaudited Pro Forma Information.  The following unaudited pro forma information is presented below as if the acquisition of Recycle South (effective on June 9, 2008) had occurred as of January 1, 2008 (in thousands, except per share amounts):

 

 

 

Three Months Ended

 

Six Months Ended

 

 

 

June 30, 2008

 

June 30, 2008

 

Net sales

 

$

2,608,712

 

$

4,679,803

 

Net income attributable to Steel Dynamics, Inc.

 

226,491

 

376,065

 

 

 

 

 

 

 

Basic earnings per share attributable to Steel Dynamics, Inc. stockholders

 

$

1.17

 

$

1.95

 

Diluted earnings per share attributable to Steel Dynamics, Inc. stockholders

 

1.11

 

1.85

 

 

The information presented above is for information purposes only and is not necessarily indicative of the actual results that could have occurred had the acquisition been consummated at January 1, 2008, nor is it necessarily indicative of future operating results of the combined companies under the ownership and management of the company.  The pro forma results reflect the inclusion of the acquired operations of Recycle South for the three and six-month periods ended June 30, 2008, The actual results of Recycle South for the three and six-month periods ended June 30, 2009 are included in the consolidated results of the company.

 

Note 3.  Earnings Per Share

 

The company computes and presents earnings per common share in accordance with FASB Statement No. 128, Earnings Per Share.  Basic earnings per share is based on the weighted average shares of common stock outstanding during the period.  Diluted earnings per share assumes, in addition to the above, the weighted average dilutive effect of common share equivalents outstanding during the period.  Common share equivalents represent dilutive stock options and dilutive shares related to the company’s convertible subordinated debt and are excluded from the computation in periods in which they have an anti-dilutive effect.

 

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STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

The following table presents a reconciliation of the numerators and the denominators of the company’s basic and diluted earnings per share computations for net income (loss) attributable to Steel Dynamics, Inc. (in thousands, except per share data):

 

 

 

Three Months Ended June 30,

 

 

 

2009

 

2008

 

 

 

Net Loss
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

Net Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

Basic earnings (loss) per share

 

$

(15,991

)

189,848

 

$

(.08

)

$

210,494

 

190,351

 

$

1.11

 

Dilutive stock option effect

 

 

 

 

 

 

1,616

 

 

 

Convertible subordinated 4.0% notes

 

 

 

 

 

203

 

8,378

 

 

 

Convertible 5.125% senior notes

 

 

 

 

 

 

 

 

 

Diluted earnings (loss) per share

 

$

(15,991

)

189,848

 

$

(.08

)

$

210,697

 

200,345

 

$

1.05

 

 

 

 

Six Months Ended June 30

 

 

 

2009

 

2008

 

 

 

Net Loss
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

Net Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

Basic earnings (loss) per share

 

$

(103,853

)

185,924

 

$

(.56

)

$

353,051

 

189,695

 

$

1.86

 

Dilutive stock option effect

 

 

 

 

 

 

1,566

 

 

 

Convertible subordinated 4.0% notes

 

 

 

 

 

415

 

8,570

 

 

 

Convertible 5.125% senior notes

 

 

 

 

 

 

 

 

 

Diluted earnings (loss) per share

 

$

(103,853

)

185,924

 

$

(.56

)

$

353,466

 

199,831

 

$

1.77

 

 

As of June 30, 2009, all of the company’s convertible subordinated 4.0% notes have been converted. Options to purchase 2.9 million shares were anti-dilutive at June 30, 2009.  No options were excluded at June 30, 2008.

 

Note 4.  Inventories

 

Inventories are stated at lower of cost or market.  Cost is determined principally on a first-in, first-out basis.  The company recorded lower of cost or market adjustments of $36.6 million to certain inventories at December 31, 2008. Inventory consisted of the following, of which all ferrous materials residing at both the steel and metals recycling and ferrous resources operations are included in raw materials (in thousands):

 

 

 

June 30,

 

December 31,

 

 

 

2009

 

2008

 

Raw materials

 

$

334,201

 

$

554,815

 

Supplies

 

229,761

 

224,710

 

Work-in-progress

 

43,584

 

57,489

 

Finished goods

 

130,924

 

186,221

 

Total inventories

 

$

738,470

 

$

1,023,235

 

 

Note 5.  Debt

 

Senior Secured Credit Facility

 

The company’s senior secured credit agreement contains financial covenants and other covenants that limit or restrict the company’s ability to make capital expenditures; incur indebtedness; permit liens on property; enter into transactions with affiliates; make restricted payments or investments; enter into mergers, acquisitions or consolidations; conduct asset sales; pay dividends or distributions and enter into other specified transactions and activities. The company’s ability to borrow funds within the terms of the revolver is dependent upon its continued compliance with its financial covenants, and other covenants contained in the senior secured credit agreement.

 

An amendment to the credit agreement was completed on June 12, 2009.  This amendment made certain adjustments to the covenant structure.   The current financial covenants state that the company must maintain an interest coverage ratio of not less than 1.25:1.00 for June 30, 2009 to December 31, 2009; 2.00:1.00 for March 31, 2010 to June 30, 2010; and 2.50:1.00 for September 30, 2010 through maturity.  At June 30, 2009 the company’s interest coverage ratio was 3.30.

 

The company must also maintain a first lien debt to consolidated last-twelve-months trailing adjusted EBITDA (earnings before interest, taxes, depreciation, amortization, and certain other non-cash transaction adjustments as defined in the credit agreement) ratio of not more than 2.50:1.00 for April 1, 2009 to September 30, 2010; and 3.00:1.00 for December 31, 2010 through maturity.  At June 30, 2009 the company’s first lien debt to consolidated last-twelve-months trailing adjusted EBITDA was 0.28. In addition, beginning with the twelve month period ending December 31, 2010, and at all times through the maturity date, a total debt to consolidated adjusted EBITDA ratio of not more than 5.00:1.00 must be maintained. The company was in compliance with these covenants at June 30, 2009, and expects to remain in compliance over the next twelve months.

 

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STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

The amendment also activated a monthly borrowing base requirement.  The borrowing base is determined by 85% of eligible accounts receivable and 65% of eligible inventory.

 

In addition, if the total debt to EBITDA ratio exceeds 3.50:1.00, then the ability of the company to make restricted payments as defined in the credit agreement (which includes cash dividends to stockholders and share purchases, among other things), is limited to $25 million per quarter.

 

5.125% Convertible Senior Notes

 

In June 2009 the company issued $287.5 million of 5.125% convertible senior notes due 2014.  Note holders can convert the notes into shares of the company’s common stock at an initial conversion rate of 56.9801 per $1,000 principal amount of notes.  The net proceeds from these notes along with the issuance of common stock was slightly more than $675 million and was used to prepay the term A loan as well as repay a portion of the company’s revolving credit facility.

 

Note 6. Changes in Stockholders’ Equity

 

The following table provides a reconciliation of the beginning and ending carrying amounts of total stockholders’ equity, equity attributable to stockholders of Steel Dynamics, Inc. and equity attributable to the noncontrolling interests (in thousands):

 

 

 

 

 

Stockholders of Steel Dynamics, Inc.

 

 

 

 

 

 

 

Common

 

Additional
Paid-In

 

Retained

 

Other
Accumulated
Comprehensive

 

Treasury

 

Noncontrolling

 

 

 

Total

 

Stock

 

Capital

 

Earnings

 

Income (Loss)

 

Stock

 

Interests

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balances at January 1, 2009

 

$

1,632,313

 

$

 545

 

$

 541,686

 

$

1,820,385

 

$

 (1,411

)

$

(737,319

)

$

 8,427

 

Issuance of common stock (net of expenses) and proceeds from exercise of stock options, including related tax effect

 

410,489

 

81

 

410,408

 

 

 

 

 

Dividends declared

 

(34,324

)

 

 

(34,324

)

 

 

 

Contribution from noncontrolling investor

 

5,000

 

 

 

 

 

 

5,000

 

Tax adjustment to noncontrolling interest

 

2,968

 

 

 

 

 

 

2,968

 

Equity-based compensation and issuance of restricted stock

 

12,921

 

 

6,464

 

 

 

6,457

 

 

Comprehensive income and net loss

 

(104,884

)

 

 

(103,853

)

1,411

 

 

(2,442

)

Balances at June 30, 2009

 

$

1,924,483

 

$

 626

 

$

 958,558

 

$

1,682,208

 

$

 —

 

$

(730,862

)

$

 13,953

 

 

In June 2009 Steel Dynamics, Inc. completed a public offering of 31,050,000 shares of its common stock at a public offering price of $13.50.  Net proceeds of the offering along with the issuance of the 5.125% convertible senior notes was slightly more than $675 million, after deducting underwriting discounts, commissions, and offering expenses.

 

Note 7.  Derivative Financial Instruments

 

Financial Accounting Standards Board Statement No. 133, Accounting for Derivative Instruments and Hedging Activities, as amended (FAS 133) requires companies to recognize all of their derivative instruments as either assets or liabilities in the balance sheet at fair value. The accounting for changes in fair value (i.e., gains or losses) of a derivative instrument depends on whether it has been designated and qualifies as part of a hedging relationship, and further, on the type of hedging relationship. For those derivative instruments that are designated and qualify as hedging instruments, a company must designate the hedging instrument, based upon the exposure being hedged, as a fair value hedge or a cash flow hedge.

 

The company is exposed to certain risks relating to its ongoing business operations. The primary risks mitigated by using derivative instruments by the company are commodity margin risk, interest rate risk, and foreign currency exchange rate risk. Forward contracts on various commodities are entered into to manage the price risk associated with forecasted purchases and sales of non-ferrous materials from the company’s metals recycling and ferrous resources operations. Interest rate swaps are entered into to manage interest rate risk associated with the company’s fixed and floating-rate borrowings. Forward exchange contracts on various foreign currencies are entered into to manage the foreign currency exchange rate risk as necessary.

 

9



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

In accordance with FAS 133, the company designated its interest rate swap, which was terminated in June 2009, as a cash flow hedge of floating-rate borrowings. Forward contracts on various commodities and forward exchange contracts on various foreign currencies are not designated as hedging instruments.

 

Cash Flow Hedging Strategy.  For derivative instruments that are designated and qualify as a cash flow hedge (i.e., hedging the exposure to variability in expected future cash flows that is attributable to a particular risk), the effective portion of the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same line item associated with the forecasted transaction and in the same period or periods during which the hedged transaction affects earnings (e.g., in “interest expense” when the hedged transactions are interest cash flows associated with floating-rate borrowings). The remaining gain or loss on the derivative instrument in excess of the cumulative change in the present value of future cash flows of the hedged item, if any (i.e., the ineffectiveness portion), or hedge components excluded from the assessment of effectiveness, are recognized in the statement of operations during the current period.

 

Commodity futures contracts.  The following summarizes the company’s commodity futures contract commitments as of June 30, 2009 (MT represents metric tons and Lbs represents pounds):

 

Commodity

 

Long/Short

 

Total

 

Aluminum

 

Long

 

12,500

MT

Aluminum

 

Short

 

13,700

MT

Copper

 

Long

 

8,471

MT

Copper

 

Short

 

5,296

MT

Nickel

 

Long

 

36

MT

Nickel

 

Short

 

708

MT

Silver

 

Long

 

686

Lbs

Silver

 

Short

 

2,400

Lbs

 

The following summarizes the location and amounts of the fair values and gains or losses related to derivatives included in the company’s financial statements as of June 30, 2009 and December 31, 2008, and for the three and six-month periods ended June 30, 2009 and 2008 (in thousands):

 

 

 

Location in Consolidated Balance Sheets

 

Fair Value
June 30, 2009

 

Fair Value
December 31, 2008

 

Commodity futures net liability

 

Accrued expenses

 

$

6,521

 

$

38,371

 

Interest rate swap liability

 

Accrued expenses

 

 

2,294

 

 

 

 

 

 

 

 

 

 

 

Location in Consolidated Statements of Operations

 

Gain for Three
Months Ended
June 30, 2009

 

Loss for Three
Months Ended

June 30, 2008

 

Commodity futures contracts

 

Costs of goods sold

 

$

1,856

 

$

4,628

 

Interest rate swap

 

Other comprehensive income

 

395

 

 

Interest rate swap

 

Other expense

 

1,350

 

 

 

 

 

 

 

 

 

 

 

 

Location in Consolidated Statements of Operations

 

Gain for Six
Months Ended
June 30, 2009

 

Gain for Six
Months Ended
June 30, 2008

 

Commodity futures contracts

 

Costs of goods sold

 

$

13,317

 

$

9,867

 

Interest rate swap

 

Other comprehensive income

 

944

 

 

Interest rate swap

 

Other expense

 

1,350

 

 

 

10



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 8.  Fair Value Measurements

 

FASB Statement No. 157 (FAS 157), Fair Value Measurements, provides a comprehensive framework for measuring fair value and expands disclosures which are required about fair value measurements.  Specifically, FAS 157 sets forth a definition of fair value and establishes a hierarchy prioritizing the inputs to valuation techniques, giving the highest priority to quoted prices in active markets for identical assets and liabilities and the lowest priority to unobservable value inputs.  FAS 157 defines levels within the hierarchy as follows:

 

·                  Level 1—Unadjusted quoted prices for identical assets and liabilities in active markets;

·                  Level 2—Quoted prices for similar assets and liabilities in active markets (other than those included in Level 1) which are observable for the asset or liability, either directly or indirectly; and

·                  Level 3—Valuations derived from valuation techniques in which one or more significant inputs or significant value drivers are unobservable.

 

The following table sets forth financial assets and liabilities measured at fair value in the consolidated balance sheets and the respective levels to which the fair value measurements are classified within the fair value hierarchy as of June 30, 2009, and December 31, 2008 (in thousands):

 

 

 

June 30, 2009

 

Quoted Prices in
Active Markets

for Identical
Assets
(Level 1)

 

Significant
Other
Observable
Inputs
(Level 2)

 

Significant
Unobservable
Inputs
(Level 3)

 

Commodity futures – financial assets

 

$

7,184

 

$

 

$

7,184

 

$

 

 

 

 

 

 

 

 

 

 

 

Commodity futures – financial liabilities

 

$

13,705

 

$

 

$

13,705

 

$

 

 

 

 

 

 

 

 

 

 

 

 

 

December 31,
2008

 

Quoted Prices in
Active Markets
for Identical
Assets
(Level 1)

 

Significant
Other
Observable
Inputs
(Level 2)

 

Significant
Unobservable
Inputs
(Level 3)

 

Commodity futures – financial assets

 

$

15,866

 

$

 

$

15,866

 

$

 

 

 

 

 

 

 

 

 

 

Interest rate swap

 

$

2,294

 

$

 

$

2,294

 

$

 

Commodity futures

 

54,237

 

 

54,237

 

 

Financial liabilities

 

$

56,531

 

$

 

$

56,531

 

$

 

 

The carrying amounts of financial instruments including cash and equivalents, accounts receivable and accounts payable approximate fair value, because of the relatively short maturity of these instruments. The fair value of long-term debt, including current maturities, was approximately $2.0 billion and $2.1 billion at June 30, 2009, and December 31, 2008, respectively.

 

Note 9.  Commitments and Contingencies

 

On February 1, 2008, the company was sued by Prime Eagle Group Limited (Plaintiff), a corporation with its principal place of business in Thailand, alleging damages in excess of $1.1 billion, arising out of Steel Dynamics’ activities in providing consulting services to a Thailand-based steel company, Nakornthai Strip Mill Public Company, Limited (NSM) in its operational start-up in 1998. On April 30, 2008, Steel Dynamics filed a Motion to Dismiss the lawsuit, and on February 23, 2009, the court dismissed the complaint with prejudice and denied the plaintiffs leave to amend their complaint. The Plaintiff has appealed this dismissal.

 

On September 17, 2008, Steel Dynamics, Inc. and eight other steel manufacturing companies were served with a class action antitrust complaint, filed in the United States District Court for the Northern District of Illinois in Chicago by Standard Iron Works of Scranton, Pennsylvania, alleging violations of Section 1 of the Sherman Act.  The Complaint alleges that the defendants conspired to fix, raise, maintain and stabilize the price at which steel products were sold in the United States, starting in 2005, by artificially restricting the supply of such steel products.  Six additional lawsuits, each of them materially similar to the original, have also been filed in the same federal court, each of them likewise seeking similar class certification.  All but one of the Complaints purport to be brought on behalf of a class consisting of all direct purchasers of steel products between January 1, 2005 and the present.  The other Complaint purports to be brought on behalf of a class consisting of all indirect purchasers of steel products within the same time period.  All Complaints seek treble damages and costs, including

 

11



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

reasonable attorney fees, pre- and post-judgment interest and injunctive relief.  On January 2, 2009, Steel Dynamics and the other defendants filed a Joint Motion to Dismiss all of the direct purchaser lawsuits. On June 12, 2009, however, the Court denied the Motion. Although the company believes that the lawsuits are without merit and plans to aggressively defend these actions, the company cannot presently predict the outcome of this litigation or make any judgment with respect to its potential exposure, if any.

 

On March 18, 2009, Steel Dynamics, Inc., together with its Chairman and Chief Executive Officer, Keith E. Busse, and John Bates, a member of its board of directors, were served with a complaint, captioned Panasuk v. Steel Dynamics, Inc., et al., Civil Action No. 1109cv0066, filed in the United States District Court for the Northern District of Indiana, Fort Wayne Division, and purporting to represent a class of purchasers of Steel Dynamics common stock between January 26, 2009 and March 11, 2009.  The complaint, which was amended on July 13, 2009, alleges securities fraud in connection with the company’s issuance of certain earnings guidance and seeks damages in an unspecified amount.  The company believes that the complaint is without merit and will appropriately defend its interests.

 

Note 10.  Segment Information

 

The company has three reportable segments: steel operations, metals recycling and ferrous resources operations, and steel fabrication operations.  These operations are described in Note 1 to the financial statements.  Revenues included in the category “All Other” are from subsidiary operations that are below the quantitative thresholds required for reportable segments and primarily consist of further processing, slitting, and sale of certain steel products and the resale of certain secondary and excess steel products.  In addition, “All Other” also includes certain unallocated corporate accounts, such as the company’s senior secured credit facilities, senior notes, certain other investments, and certain profit sharing expenses.

 

The company’s operations are primarily organized and managed by operating segment.  Operating segment performance and resource allocations are primarily based on operating results before income taxes.  The accounting policies of the reportable segments are consistent with those described in Note 1 to the financial statements.  Refer to the company’s Annual Report on Form 10-K for the year ended December 31, 2008, for more information related to the company’s segment reporting.  Inter-segment sales and any related profits are eliminated in consolidation. The company’s segment results for the three and six-month periods ended June 30 are as follows (in thousands):

 

For the three months ended

 

 

 

Metals Recycling /

 

Steel Fabrication

 

 

 

 

 

 

 

June 30, 2009

 

Steel Operations

 

Ferrous Resources

 

Operations

 

Other

 

Eliminations

 

Consolidated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

$

494,873

 

$

213,070

 

$

36,470

 

$

8,337

 

$

 

$

752,750

 

External Non-U.S.

 

12,020

 

27,328

 

 

60

 

 

39,408

 

Other segments

 

15,811

 

68,540

 

556

 

1,163

 

(86,070

)

 

 

 

522,704

 

308,938

 

37,026

 

9,560

 

(86,070

)

792,158

 

Operating income (loss)

 

32,699

 

(6,887

)

(38

)

(8,602

)(1)

(10,888

)(2)

6,284

 

Income (loss) before income taxes

 

16,319

 

(15,683

)

(1,295

)

(16,324

)

(14,562

)

(31,545

)

Depreciation and amortization

 

25,996

 

27,299

 

1,490

 

2,980

 

 

57,765

 

Capital expenditures

 

12,690

 

60,406

 

17

 

53

 

 

73,166

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of June 30, 2009

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

2,203,502

 

2,142,622

 

158,364

 

598,232

(3)

(220,908

)(4)

4,881,812

 

Liabilities

 

184,559

 

211,557

 

8,930

 

2,735,762

(5)

(183,479

)(6)

2,957,329

 

 


Footnotes related to June 30, 2009 segment results (in millions):

 

 

 

 

 

 

 

(1)

Corporate SG&A

 

$

(9.2

)

 

Other income

 

0.6

 

 

 

 

$

(8.6

)

 

 

 

 

 

(2)

Margin impact from inter-company sales

 

$

(10.9

)

 

 

 

 

 

(3)

Deferred tax asset

 

$

317.0

 

 

Income taxes receivable

 

125.9

 

 

Debt issuance costs

 

27.7

 

 

Other

 

127.6

 

 

 

 

$

598.2

 

 

 

 

 

 

(4)

Elimination of inter-company receivables

 

$

(19.4

)

 

Deferred taxes elimination

 

(111.0

)

 

Other

 

(90.5

)

 

 

 

$

(220.9

)

 

 

 

 

 

(5)

Debt

 

$

2,101.5

 

 

Deferred taxes

 

507.5

 

 

Other

 

126.8

 

 

 

 

$

2,735.8

 

 

 

 

 

 

(6)

Deferred taxes elimination

 

$

(113.5

)

 

Intercompany debt

 

(57.6

)

 

Other

 

(12.3

)

 

 

 

$

(183.4

)

 

12



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

For the three months ended

 

 

 

Metals Recycling /

 

Steel Fabrication

 

 

 

 

 

 

 

June 30, 2008

 

Steel Operations

 

Ferrous Resources

 

Operations

 

Other

 

Eliminations

 

Consolidated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

$

1,453,845

 

$

691,057

 

$

93,237

 

$

43,265

 

$

 

$

2,281,404

 

External Non-U.S.

 

70,810

 

51,557

 

 

168

 

 

122,535

 

Other segments

 

100,517

 

418,337

 

51

 

828

 

(519,733

)

 

 

 

1,625,172

 

1,160,951

 

93,288

 

44,261

 

(519,733

)

2,403,939

 

Operating income (loss)

 

327,543

 

80,339

 

4,361

 

(45,581

)

(7,790

)

358,872

 

Income (loss) before income taxes

 

312,255

 

85,770

 

2,085

 

(52,025

)

(7,787

)

340,298

 

Depreciation and amortization

 

27,661

 

17,297

 

1,909

 

715

 

 

47,582

 

Capital expenditures

 

61,371

 

34,524

 

3,931

 

1,399

 

 

101,225

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of June 30, 2008

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

2,904,625

 

2,695,655

 

267,443

 

310,916

 

(135,050

)

6,043,589

 

Liabilities

 

531,454

 

497,303

 

14,343

 

3,105,607

 

(92,670

)

4,056,037

 

 

For the six months ended

 

 

 

Metals Recycling /

 

Steel Fabrication

 

 

 

 

 

 

 

June 30, 2009

 

Steel Operations

 

Ferrous Resources

 

Operations

 

Other

 

Eliminations

 

Consolidated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

$

983,013

 

$

435,469

 

$

97,255

 

$

19,444

 

$

 

$

1,535,181

 

External Non-U.S.

 

28,922

 

42,635

 

 

70

 

 

71,627

 

Other segments

 

37,883

 

127,242

 

578

 

2,219

 

(167,922

)

 

 

 

1,049,818

 

605,346

 

97,833

 

21,733

 

(167,922

)

1,606,808

 

Operating income (loss)

 

(36,215

)

(31,353

)

2,962

 

(22,148

)

(20,565

)

(107,319

)

Income (loss) before income taxes

 

(69,581

)

(49,872

)

59

 

(35,691

)

(25,566

)

(180,651

)

Depreciation and amortization

 

50,688

 

57,107

 

3,247

 

3,686

 

 

114,728

 

Capital expenditures

 

43,778

 

104,070

 

(449

)

105

 

 

147,504

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of June 30, 2009

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

2,203,502

 

2,142,622

 

158,364

 

598,232

(3)

(220,908

)(4)

4,881,812

 

Liabilities

 

184,559

 

211,557

 

8,930

 

2,735,762

(5)

(183,479

)(6)

2,957,329

 

 

For the six months ended

 

 

 

Metals Recycling /

 

Steel Fabrication

 

 

 

 

 

 

 

June 30, 2008

 

Steel Operations

 

Ferrous Resources

 

Operations

 

Other

 

Eliminations

 

Consolidated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

$

2,589,662

 

$

1,257,238

 

$

171,694

 

$

76,873

 

$

 

$

4,095,467

 

External Non-U.S.

 

118,322

 

92,135

 

 

220

 

 

210,677

 

Other segments

 

173,990

 

615,342

 

117

 

1,195

 

(790,644

)

 

 

 

2,881,974

 

1,964,715

 

171,811

 

78,288

 

(790,644

)

4,306,144

 

Operating income (loss)

 

562,100

 

127,515

 

8,005

 

(70,255

)

(16,086

)

611,279

 

Income (loss) before income taxes

 

532,368

 

131,811

 

4,333

 

(81,725

)

(16,083

)

570,704

 

Depreciation and amortization

 

61,653

 

34,117

 

3,744

 

1,280

 

 

100,794

 

Capital expenditures

 

125,743

 

56,797

 

9,168

 

3,281

 

 

194,989

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of June 30, 2008

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

2,904,625

 

2,695,655

 

267,443

 

310,916

 

(135,050

)

6,043,589

 

Liabilities

 

531,454

 

497,303

 

14,343

 

3,105,607

 

(92,670

)

4,056,037

 

 

13



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 11.  Condensed Consolidating Information

 

Certain 100%-owned subsidiaries of SDI have fully and unconditionally guaranteed all of the indebtedness relating to the issuance of the company’s senior notes due 2012, 2015, and 2016 and convertible senior notes due 2014. Following are the company’s condensed consolidating financial statements, including the guarantors, which present the financial position, results of operations and cash flows of (i) SDI (in each case, reflecting investments in its consolidated subsidiaries under the equity method of accounting), (ii) the guarantor subsidiaries of SDI, (iii) the non-guarantor subsidiaries of SDI, and (iv) the eliminations necessary to arrive at the information for the company on a consolidated basis.  The following statements should be read in conjunction with the accompanying consolidated financial statements and the company’s Annual Report on Form 10-K for the year ended December 31, 2008.

 

Condensed Consolidating Balance Sheets (in thousands)

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

As of June 30, 2009

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Cash and equivalents

 

$

 5,032

 

$

 12,024

 

$

 1,161

 

$

 —

 

$

 18,217

 

Accounts receivable, net

 

162,971

 

427,995

 

4,355

 

(230,585

)

364,736

 

Inventories

 

430,363

 

290,419

 

20,330

 

(2,642

)

738,470

 

Other current assets

 

233,585

 

11,903

 

291

 

(65,671

)

180,108

 

Total current assets

 

831,951

 

742,341

 

26,137

 

(298,898

)

1,301,531

 

Property, plant and equipment, net

 

1,178,378

 

743,074

 

222,908

 

 

2,144,360

 

Intangible assets, net

 

 

557,194

 

 

 

557,194

 

Goodwill

 

 

780,321

 

 

 

780,321

 

Other assets, including investments in subs

 

2,327,031

 

312,303

 

8,891

 

(2,549,819

)

98,406

 

Total assets

 

$

 4,337,360

 

$

 3,135,233

 

$

 257,936

 

$

 (2,848,717

)

$

 4,881,812

 

 

 

 

 

 

 

 

 

 

 

 

 

Accounts payable

 

$

 82,294

 

$

 134,459

 

$

 28,708

 

$

 (18,015

)

$

 227,446

 

Accrued expenses

 

83,664

 

102,209

 

826

 

(40,805

)

145,894

 

Current maturities of long-term debt

 

114,787

 

262

 

14,906

 

(14,906

)

115,049

 

Total current liabilities

 

280,745

 

236,930

 

44,440

 

(73,726

)

488,389

 

Long-term debt

 

2,002,598

 

50

 

92,342

 

(65,098

)

2,029,892

 

Other liabilities

 

376,153

 

2,304,923

 

15,809

 

(2,257,837

)

439,048

 

 

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

626

 

19,753

 

7,713

 

(27,466

)

626

 

Treasury stock

 

(730,862

)

 

 

 

(730,862

)

Additional paid-in capital

 

958,558

 

117,753

 

105,000

 

(222,753

)

958,558

 

Retained earnings

 

1,449,542

 

455,824

 

(21,321

)

(201,837

)

1,682,208

 

Total Steel Dynamics, Inc. stockholders’ equity

 

1,677,864

 

593,330

 

91,392

 

(452,056

)

1,910,530

 

Noncontrolling interests

 

 

 

13,953

 

 

13,953

 

Total stockholders’ equity

 

1,677,864

 

593,330

 

105,345

 

(452,056

)

1,924,483

 

Total liabilities and stockholders’ equity

 

$

 4,337,360

 

$

 3,135,233

 

$

 257,936

 

$

 (2,848,717

)

$

 4,881,812

 

 

14



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

As of December 31, 2008

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Cash and equivalents

 

$

 1,389

 

$

 11,514

 

$

 3,330

 

$

 —

 

$

 16,233

 

Accounts receivable, net

 

266,709

 

461,366

 

8,410

 

(233,553

)

502,932

 

Inventories

 

612,731

 

369,412

 

23,408

 

17,684

 

1,023,235

 

Other current assets

 

126,969

 

46,949

 

351

 

(6,754

)

167,515

 

Total current assets

 

1,007,798

 

889,241

 

35,499

 

(222,623

)

1,709,915

 

Property, plant and equipment, net

 

1,186,317

 

751,904

 

134,636

 

 

2,072,857

 

Intangible assets, net

 

 

614,786

 

 

 

614,786

 

Goodwill

 

 

770,438

 

 

 

770,438

 

Other assets, including investments in subs

 

2,480,319

 

259,610

 

8,922

 

(2,663,270

)

85,581

 

Total assets

 

$

 4,674,434

 

$

 3,285,979

 

$

 179,057

 

$

 (2,885,893

)

$

 5,253,577

 

Accounts payable

 

$

 119,969

 

$

 124,009

 

$

 43,322

 

$

 (23,907

)

$

 263,393

 

Accrued expenses

 

165,547

 

155,962

 

3,910

 

(49,054

)

276,365

 

Current maturities of long-term debt

 

431,172

 

51

 

14,906

 

(14,906

)

431,223

 

Total current liabilities

 

716,688

 

280,022

 

62,138

 

(87,867

)

970,981

 

Long-term debt

 

2,219,085

 

76

 

6,703

 

(6,703

)

2,219,161

 

Other liabilities

 

353,294

 

2,424,175

 

4,175

 

(2,350,522

)

431,122

 

Common stock

 

545

 

19,753

 

7,833

 

(27,586

)

545

 

Treasury stock

 

(737,319

)

 

 

 

(737,319

)

Additional paid-in capital

 

541,686

 

117,753

 

101,973

 

(219,726

)

541,686

 

Other accumulated comprehensive loss

 

(1,411

)

 

 

 

(1,411

)

Retained earnings

 

1,581,866

 

444,200

 

(12,192

)

(193,489

)

1,820,385

 

Total Steel Dynamics, Inc. stockholders’ equity

 

1,385,367

 

581,706

 

97,614

 

(440,801

)

1,623,886

 

Noncontrolling interests

 

 

 

8,427

 

 

8,427

 

Total stockholders’ equity

 

1,385,367

 

581,706

 

106,041

 

(440,801

)

1,632,313

 

Total liabilities and stockholders’ equity

 

$

 4,674,434

 

$

 3,285,979

 

$

 179,057

 

$

 (2,885,893

)

$

 5,253,577

 

 

Condensed Consolidating Statements of Operations (in thousands)

 

For the three months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

June 30, 2009

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net sales

 

$

 346,848

 

$

 845,858

 

$

 9,559

 

$

 (410,107

)

$

 792,158

 

Costs of goods sold

 

321,467

 

787,150

 

9,057

 

(394,353

)

723,321

 

Gross profit

 

25,381

 

58,708

 

502

 

(15,754

)

68,837

 

Selling, general and administrative

 

7,925

 

59,428

 

3,087

 

(7,887

)

62,553

 

Operating income (loss)

 

17,456

 

(720

)

(2,585

)

(7,867

)

6,284

 

Interest expense, net capitalized interest

 

20,542

 

12,793

 

516

 

3,192

 

37,043

 

Other (income) expense, net

 

25,457

 

(25,009

)

5

 

333

 

786

 

Income (loss) before income taxes and equity in net income of subsidiaries

 

(28,543

)

11,496

 

(3,106

)

(11,392

)

(31,545

)

Income taxes (benefit)

 

(13,611

)

6,068

 

(1,220

)

(6,261

)

(15,024

)

 

 

(14,932

)

5,428

 

(1,886

)

(5,131

)

(16,521

)

Equity in net income of subsidiaries

 

3,542

 

 

 

(3,542

)

 

Net loss attributable to noncontrolling interests

 

 

 

(530

)

 

(530

)

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

 (11,390

)

$

 5,428

 

$

 (1,356

)

$

 (8,673

)

$

 (15,991

)

 

15



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

For the three months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

June 30, 2008

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net sales

 

$

1,142,874

 

$

2,792,637

 

$

44,396

 

$

(1,575,968

)

$

2,403,939

 

Costs of goods sold

 

866,128

 

2,598,870

 

39,999

 

(1,580,713

)

1,924,284

 

Gross profit

 

276,746

 

193,767

 

4,397

 

4,745

 

479,655

 

Selling, general and administrative

 

68,821

 

55,524

 

2,957

 

(6,519

)

120,783

 

Operating income

 

207,925

 

138,243

 

1,440

 

11,264

 

358,872

 

Interest expense, net capitalized interest

 

18,436

 

15,353

 

186

 

1,500

 

35,475

 

Other (income) expense, net

 

73,116

 

(90,170

)

(56

)

209

 

(16,901

)

Income before income taxes and equity in net income of subsidiaries

 

116,373

 

213,060

 

1,310

 

9,555

 

340,298

 

Income taxes

 

44,222

 

78,141

 

209

 

6,441

 

129,013

 

 

 

72,151

 

134,919

 

1,101

 

3,114

 

211,285

 

Equity in net income of subsidiaries

 

136,020

 

 

 

(136,020

)

 

Net income attributable to noncontrolling interests

 

 

 

791

 

 

791

 

Net income attributable to Steel Dynamics, Inc.

 

$

208,171

 

$

134,919

 

$

310

 

$

(132,906

)

$

210,494

 

 

 

 

 

 

 

 

 

 

 

 

 

For the six months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

June 30, 2009

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net sales

 

$

696,651

 

$

1,710,831

 

$

21,733

 

$

(822,407

)

$

1,606,808

 

Costs of goods sold

 

736,702

 

1,610,448

 

23,520

 

(792,072

)

1,578,598

 

Gross profit (loss)

 

(40,051

)

100,383

 

(1,787

)

(30,335

)

28,210

 

Selling, general and administrative

 

35,991

 

104,897

 

6,019

 

(11,378

)

135,529

 

Operating loss

 

(76,042

)

(4,514

)

(7,806

)

(18,957

)

(107,319

)

Interest expense, net capitalized interest

 

40,994

 

27,279

 

795

 

4,226

 

73,294

 

Other (income) expense, net

 

51,126

 

(51,737

)

22

 

627

 

38

 

Income (loss) before income taxes and equity in net income of subsidiaries

 

(168,162

)

19,944

 

(8,623

)

(23,810

)

(180,651

)

Income taxes (benefit)

 

(70,163

)

8,320

 

(2,579

)

(9,934

)

(74,356

)

 

 

(97,999

)

11,624

 

(6,044

)

(13,876

)

(106,295

)

Equity in net income of subsidiaries

 

5,580

 

 

 

(5,580

)

 

Net loss attributable to noncontrolling interests

 

 

 

(2,442

)

 

(2,442

)

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

(92,419

)

$

11,624

 

$

(3,602

)

$

(19,456

)

$

(103,853

)

 

 

 

 

 

 

 

 

 

 

 

 

For the six months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

June 30, 2008

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net sales

 

$

2,007,943

 

$

4,874,949

 

$

78,423

 

$

(2,655,171

)

$

4,306,144

 

Costs of goods sold

 

1,528,142

 

4,522,739

 

71,173

 

(2,642,874

)

3,479,180

 

Gross profit

 

479,801

 

352,210

 

7,250

 

(12,297

)

826,964

 

Selling, general and administrative

 

118,161

 

103,277

 

5,082

 

(10,835

)

215,685

 

Operating income

 

361,640

 

248,933

 

2,168

 

(1,462

)

611,279

 

Interest expense, net capitalized interest

 

34,959

 

28,644

 

349

 

1,330

 

65,282

 

Other (income) expense, net

 

131,511

 

(156,430

)

(198

)

410

 

(24,707

)

Income before income taxes and equity in net income of subsidiaries

 

195,170

 

376,719

 

2,017

 

(3,202

)

570,704

 

Income taxes

 

74,165

 

138,119

 

297

 

3,806

 

216,387

 

 

 

121,005

 

238,600

 

1,720

 

(7,008

)

354,317

 

Equity in net income of subsidiaries

 

240,320

 

 

 

(240,320

)

 

Net income attributable to noncontrolling interests

 

 

 

1,266

 

 

1,266

 

Net income attributable to Steel Dynamics, Inc.

 

$

361,325

 

$

238,600

 

$

454

 

$

(247,328

)

$

353,051

 

 

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Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Condensed Consolidating Statements of Cash Flows (in thousands)

 

For the six months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

June 30, 2009

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net cash provided by (used in) operating activities

 

$

71,891

 

$

148,666

 

$

(19,542

)

$

85,346

 

$

286,361

 

Net cash used in investing activities

 

(31,559

)

(37,494

)

(88,964

)

 

(158,017

)

Net cash provided by (used in) financing activities

 

(36,689

)

(110,662

)

106,337

 

(85,346

)

(126,360

)

Increase (decrease) in cash and equivalents

 

3,643

 

510

 

(2,169

)

 

1,984

 

Cash and equivalents at beginning of period

 

1,389

 

11,514

 

3,330

 

 

16,233

 

Cash and equivalents at end of period

 

$

5,032

 

$

12,024

 

$

1,161

 

$

 

$

18,217

 

 

 

 

 

 

 

 

 

 

 

 

 

For the six months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

June 30, 2008

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net cash provided by operating activities

 

$

304,370

 

$

10,695

 

$

8,229

 

$

(54,407

)

$

268,887

 

Net cash used in investing activities

 

(339,044

)

(95,697

)

(47,626

)

 

(482,367

)

Net cash provided by financing activities

 

59,202

 

146,976

 

39,814

 

54,407

 

300,399

 

Increase in cash and equivalents

 

24,528

 

61,974

 

417

 

 

86,919

 

Cash and equivalents at beginning of period

 

6,327

 

20,096

 

2,063

 

 

28,486

 

Cash and equivalents at end of period

 

$

30,855

 

$

82,070

 

$

2,480

 

$

 

$

115,405

 

 

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Table of Contents

 

ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

Forward-Looking Statements

 

This report contains some predictive statements about future events, including statements related to conditions in the steel and recycled metals marketplaces, our revenue, costs of purchased materials, future profitability and earnings, and the operation of new or existing facilities. These statements are intended to be made as “forward-looking,” subject to many risks and uncertainties, within the safe harbor protections of the Private Securities Litigation Reform Act of 1995. Such predictive statements are not guarantees of future performance, and actual results could differ materially from our current expectations. Factors that could cause such predictive statements to turn out other than as anticipated or predicted include, among others: the effects of prolonged or deepening recession on industrial demand; general or specific sector (i.e., automotive, consumer appliance or construction) economic conditions affecting steel consumption; the impact of price competition, whether domestic or the result of foreign imports; difficulties in integrating acquired businesses; risks and uncertainties involving new products or new technologies; changes in the availability or cost of steel scrap or substitute materials; increases in energy costs; occurrence of unanticipated equipment failures and plant outages; labor unrest; and the effect of the elements on production or consumption.

 

More specifically, we refer you to the sections titled Special Note Regarding Forward-Looking Statements and Risk Factors in our annual report on Form 10-K for the year ended December 31, 2008, as well as in other reports which we file with the Securities and Exchange Commission, for a more detailed discussion of some of the many factors, variable risks and uncertainties that could cause actual results to differ materially from those we may have expected or anticipated.  These reports are available publicly on the SEC web site, www.sec.gov, and on our web site, www.steeldynamics.com.  Forward-looking or predictive statements we make are based upon information and assumptions, concerning our businesses and the environments in which they operate, which we consider reasonable as of the date on which these statements are made.  Due to the foregoing risks and uncertainties however, as well as, matters beyond our control which can affect forward-looking statements, you are cautioned not to place undue reliance on these predictive statements, which speak only as of the date of this report.  We undertake no duty to update or revise any forward-looking statement, whether as a result of new information, future events or otherwise.

 

Operating Statement Classifications

 

Net Sales.  Net sales from our operations are a factor of net tons shipped, product mix and related pricing. We charge premium prices for certain grades of steel, product dimensions, certain smaller volumes, and for value-added processing or coating of the steel products.  Except for our steel fabrication operations segment, we recognize revenue from sales and the allowance for estimated costs associated with returns from these sales at the time the title of the product is transferred to the customer. Provision is made for estimated product returns and customer claims based on estimates and actual historical experience. Net sales from steel fabrication operations are recognized from construction contracts utilizing a percentage-of-completion method, which is based on the percentage of steel consumed to date as compared to the estimated total steel required for each contract.

 

Costs of Goods Sold.  Our costs of goods sold represent all direct and indirect costs associated with the manufacture of our products. The principal elements of these costs for our steel operations are steel scrap and scrap substitutes (which represent the most significant single component of our consolidated cogs), alloys, zinc, natural gas, argon, direct and indirect labor and related benefits, electricity, oxygen, electrodes, depreciation, materials and freight. The principal elements of these costs for our metals recycling and ferrous resources operations are the costs of procuring the unprocessed scrap materials, material transportation costs, and processing expenses. The principal elements of these costs for our fabrication operations include purchased steel and direct and indirect labor and related benefit expenses.

 

Selling, General and Administrative Expenses.  Selling, general and administrative expenses consist of all costs associated with our sales, finance and accounting, and administrative departments. These costs include, among other items, labor and related benefits, professional services, insurance coverage, property taxes, profit-sharing, and amortization of intangible assets.

 

Interest Expense, net Capitalized Interest.  Interest expense consists of interest associated with our senior credit facilities and other debt (described in the notes to our financial statements included in our 2008 Annual Report on Form 10-K and in note 5 of this report) net of capitalized interest costs that are related to capital projects during the related construction period.

 

Other (Income) Expense, net.  Other income consists of interest income earned on our cash balances and any other non-operating income activity, including gains on certain short-term investments and income from equity investments. Other expense consists of any non-operating costs, including the expense from the termination of an interest rate swap contract related to the term A loan in the second quarter of 2009.

 

Acquisition

 

On June 9, 2008, we completed our acquisition of Recycle South, one of the nation’s largest, privately-held, regional scrap metal recycling companies, headquartered in Spartanburg, South Carolina.  OmniSource (which already owned 25% of Recycle South), acquired the remaining 75% equity interest for a purchase price of approximately $376.3 million.  We paid approximately $236.6 million in cash, including transaction costs, and issued 3,938,000 shares of Steel Dynamics, Inc. common stock valued at $139.8 million.  In addition, we assumed $144.9 million of net debt, of which approximately $142.8 million was repaid upon the closing of the acquisition.

 

We purchased Recycle South to expand our metals recycling business. Recycle South operates as a division of OmniSource and provides a significant presence in the southeastern United States through its 22 locations within North Carolina, South Carolina, and Georgia.  Recycle South’s consolidated operating results have been reflected in our financial statements since June 9, 2008, in the metals recycling and ferrous resources reporting segment.

 

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Table of Contents

 

Second Quarter Operating Results 2009 vs. 2008

 

OutlookNet loss was $16.0 million, or $.08 per diluted share, during the second quarter of 2009, compared with net income of $210.5 million, or $1.05 per diluted share, during the second quarter of 2008. As is the case throughout the global steel industry, we have been adversely impacted in recent quarters by the overall economic recession. We have, however, begun to see positive trends in volumes and order entry activity during the past two months at some of our operations, specifically in our flat-rolled steel and metals recycling operations. Given the high-variability of our cost structure and additional measures we have taken in recent quarters to further reduce costs, we believe that we are well positioned in the near term to capitalize on increasing demand for our products.

 

Gross Profit.   When comparing the second quarter of 2009 with the second quarter of 2008, our net sales decreased $1.6 billion, or 67%, to $792.2 million.  Our gross profit percentage was 9% during the second quarter of 2009 as compared to 20% for the second quarter of 2008, and as compared to a negative 5% on a linked-quarter basis (and positive 5% excluding the first quarter’s inventory write down). Our improved gross profit percentage on a linked-quarter basis is primarily the result of increasing volumes coupled with lower cost raw material inputs and production costs.

 

Steel Operations

 

 

 

Three Months Ended

 

Six Months Ended

 

First

 

 

 

June 30,

 

June 30,

 

Quarter

 

 

 

2009

 

2008

 

2009

 

2008

 

2009

 

Shipments (net tons)

 

 

 

 

 

 

 

 

 

 

 

Flat Roll Division

 

454,745

 

706,281

 

758,683

 

1,391,601

 

303,938

 

Structural and Rail Division

 

96,476

 

286,150

 

226,031

 

585,837

 

129,555

 

Engineered Bar Products Division

 

63,124

 

145,085

 

134,664

 

293,033

 

71,540

 

Roanoke Bar Division

 

89,112

 

136,582

 

165,722

 

287,950

 

76,610

 

Steel of West Virginia

 

54,959

 

80,334

 

98,083

 

156,058

 

43,124

 

The Techs

 

127,290

 

262,908

 

245,649

 

524,919

 

118,359

 

Total shipments

 

885,706

 

1,617,340

 

1,628,832

 

3,239,398

 

743,126

 

Intra-company

 

(47,590

)

(124,128

)

(99,602

)

(254,813

)

(52,012

)

External shipments

 

838,116

 

1,493,212

 

1,529,230

 

2,984,585

 

691,114

 

 

Steel operations accounted for 60% and 56% of our net sales during the second quarter of 2009 and 2008, respectively.  Second quarter 2009 shipments were down dramatically compared to the same period in 2008 at all our steel operations divisions due to the current depressed economic climate compared to the historically high operating levels of a year ago.  We did, however, experience increased linked-quarter shipments at all our steel operations divisions, with the exception of the Structural and Rail and Engineered Bar Products divisions.  The market for these products remain weaker due to the continued weakness in the non-residential construction and heavy equipment industries.

 

Our second quarter 2009 average steel operations’ selling price per ton shipped decreased $417 compared with the second quarter of 2008 and $126 compared with the first quarter of 2009. While weak global demand for steel products continued to put downward pressure on selling prices during the second quarter, we have recently experienced increased order entry, sales activity, and pricing for our flat rolled products. Steel service center customers, which are the largest customer base of our flat roll shipments, have resumed purchasing of steel products after an extended destocking effort. We anticipate continued strong order entry and capacity utilization in our flat rolled steel divisions into the next quarter (including The Techs), while long products will likely continue to lag somewhat due to on-going destocking efforts within their customer base. Stagnant non-residential construction activity, driven by the weak economy and lack of available financing for construction projects, has resulted in continued low volumes and product pricing within our long products divisions, particularly our Structural and Rail and Engineered Bar Products divisions.

 

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Table of Contents

 

 

Metallic raw materials used in our electric arc furnaces represent our single most significant manufacturing cost. Our metallic raw material cost per net ton consumed in our steel operations decreased $279 compared with the second quarter of 2008, and $79 on a linked-quarter basis. During the second quarter of 2009 and 2008, respectively, our metallic raw material costs represented 45% and 57% of our steel operations’ manufacturing costs, excluding the operations of The Techs, which purchases, rather than produces, the steel it further processes.  We anticipate steel scrap prices to remain relatively stable during the remainder of 2009.

 

Metals Recycling and Ferrous Resources Operations

 

 

 

Three Months Ended

 

Six Months Ended

 

First

 

 

 

June 30,

 

June 30,

 

Quarter

 

 

 

2009

 

2008

 

2009

 

2008

 

2009

 

Ferrous metals shipments (net tons)

 

 

 

 

 

 

 

 

 

 

 

Total

 

840,199

 

1,506,902

 

1,570,068

 

2,898,284

 

729,869

 

Intra-company

 

(313,023

)

(654,117

)

(527,776

)

(1,118,010

)

(214,753

)

External

 

527,176

 

852,785

 

1,042,292

 

1,780,274

 

515,116

 

 

 

 

 

 

 

 

 

 

 

 

 

Non-ferrous metals shipments (thousands of pounds)

 

169,784

 

254,147

 

360,178

 

492,935

 

190,394

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron Dynamics shipments (net tons)

 

 

 

 

 

 

 

 

 

 

 

Liquid pig iron

 

44,392

 

52,342

 

85,618

 

97,785

 

41,226

 

Hot briquetted iron

 

1,483

 

10,947

 

21,809

 

30,689

 

20,326

 

Other

 

29

 

3,438

 

703

 

6,247

 

674

 

 

 

45,904

 

66,727

 

108,130

 

134,721

 

62,226

 

 

Metals recycling and ferrous resources operations accounted for 35% and 40% of our net sales during the second quarters of 2009 and 2008, respectively.  Our metals recycling operations primarily engage in the brokerage, collection and processing of ferrous and non-ferrous metals for resale to steel companies, brokers and other metals processors. During the second quarter of 2009, this segment recorded external shipments of 527,000 tons of ferrous metals and 169.8 million pounds of non-ferrous materials, compared with 853,000 tons and 254.1 million pounds during the same period in 2008. On a linked-quarter basis, external shipments of ferrous metals increased by 12,000 tons while shipments of non-ferrous metals decreased by 20.6 million pounds. External shipments for the quarter fell substantially compared to the same period in 2008, in spite of the acquisition in June 2008 of Recycle South. Due to the global economic recession, electric arc furnace utilization has been running at levels below 50% utilization, thus contributing to the weakened demand for ferrous metals. Conversely, the market for non-ferrous materials, particularly copper, has shown modest signs of strengthening, with demand from China appearing to be the primary driver.  The market for aluminum products, however, has remained more stagnant, thus driving our linked-quarter decrease in non-ferrous shipments.

 

We anticipate ferrous material costs to remain relatively stable during the remainder of 2009, as suppressed demand is being offset by limited supply due to low levels of manufacturing activity, which generates most of our supply of industrial scrap.  While flows of scrap have increased modestly in recent months, it is anticipated that increasing steel mill utilization will likely work to sustain current price levels.

 

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Table of Contents

 

Steel Fabrication Operations

 

Steel fabrication operations accounted for 4% and 3% of our net sales during the second quarters of 2009 and 2008, respectively. Our average steel fabrication operations’ selling price per ton shipped decreased $180, or 15%, during the second quarter of 2009 when compared with 2008, and decreased $296, or 22%, on a linked-quarter basis.  The purchase of various steel products is the largest single cost of production for our steel fabrication operations.  During the second quarters of 2009 and 2008, respectively, the cost of steel products purchased represented 71% and 77% of the total cost of manufacturing for our steel fabrication operations. In spite of the weak economy and decreased activity in non-residential construction, our steel fabrication segment was able to operate at an approximately break-even operating level in the second quarter of 2009.  We anticipate non-residential construction activity to remain slow during the remainder of 2009, resulting in decreased shipping volumes and selling prices for this segment of our operations, and putting downward pressure on operating income levels.

 

 

Selling, General and Administrative Expenses.  Selling, general and administrative expenses (including profit sharing and amortization of intangible assets) were $62.6 million during the second quarter of 2009, as compared to $120.8 million during the second quarter of 2008, a decrease of $58.2 million, or 48%. Our selling, general and administrative expenses represented 8% and 5% of our total net sales during the second quarters of 2009 and 2008, respectively.  The percentage increase is primarily a result of the significant decline in nets sales in the second quarter of 2009 compared with the prior year.

 

The decrease in our selling, general and administrative expenses was significantly due to reduced levels of performance-based compensation and not incurring profit sharing expense during the second quarter of 2009 as a result of the quarter’s net loss. During the second quarter of 2008, we recorded expense of $23.8 million related to our Steel Dynamics performance-based profit sharing plan. During 2008 our board of directors modified the contribution percentage for this plan to consist of 2% of consolidated pretax earnings plus a unique percentage of each of our operating segments’ pretax earnings. The resulting total contribution percentage was 8% of consolidated pretax earnings during the second quarter of 2008. During the second quarter of 2008, we recorded additional profit sharing expense of $3.1 million related to certain subsidiaries whose employees did not participate in the aforementioned plan.

 

Amortization of intangible assets increased $5.9 million during the second quarter of 2009 compared to the same period in 2008.  This increase includes $2.1 million of additional amortization of intangible assets required to be recorded due to the adjustment of the purchase price allocation and intangible asset valuations related to the acquisition of Recycle South in June 2008. The Recycle South valuation of finite-lived intangibles is now final, which will result in slightly lower quarterly amortization expense on a prospective basis than what was recorded during the first half of 2009.

 

Interest Expense, net Capitalized Interest.  During the second quarter of 2009, gross interest expense increased $671,000, or 2%, to $41.7 million, and capitalized interest decreased $896,000 to $4.6 million, when compared to the same period in 2008. During the second quarter we prepaid the term A loan, which resulted in the recording of an additional $2.2 million of interest expense due to the write off of the related capitalized financing costs. The interest capitalization that occurred during these periods resulted from the interest required to be capitalized with respect to construction activities at our various operating segments. Our weighted-average interest rate on our outstanding borrowings was 6.0% and 5.8% at June 30, 2009 and March 31, 2009, respectively. We currently anticipate gross interest expense to decrease during the remainder of 2009 due, in part, to the repayment of certain debt obligations in June 2009.

 

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Table of Contents

 

Other (Income) Expense, net.  Other expense was $786,000 during the second quarter of 2009, as compared to other income of $16.9 million during the same period in 2008. During the second quarter of 2009, the company recorded an expense of $1.3 million from the termination of an interest rate swap contract related to the term A loan. During the second quarter of 2008, other income of $14.9 million was attributable to earnings from investments in scrap procurement and processing entities which were accounted for under the equity method of accounting. As of the date of its acquisition, Recycle South, which was $14.0 million of other income during the second quarter of 2008, is no longer included in other income, as its results are consolidated in our financial statements after acquisition.

 

Income Taxes (Benefit).  During the second quarter of 2009, our income tax provision was a benefit of $15.0 million, as compared to expense of $129.0 million during the same period in 2008. Our effective income tax rate was 48.4% and 37.9% during the second quarters of 2009 and 2008, respectively. Our second quarter 2009 effective income tax rate was impacted by an increase to the FIN 48 reserve. We estimate that our effective income tax rate will be 41.3% for the remainder of 2009. However, this could change if our actual earnings in the second half of 2009 are materially different than currently anticipated. We account for income taxes and the related accounts under the liability method. Deferred tax liabilities and assets are determined based on the difference between the financial statement and tax basis of assets and liabilities using enacted rates expected to be in effect during the year in which the basis differences reverse.

 

Included in the amount of unrecognized tax benefits at June 30, 2009, are potential benefits of $38.2 million that, if recognized, would affect our effective tax rate. We recognize interest and penalties related to our tax contingencies on a net-of-tax basis in income tax expense. During the six-month period ended June 30, 2009, we recognized interest of $549,000, net of tax, and benefits from the reduction of penalties of $56,000. At June 30, 2009, we had $7.9 million accrued for the payment of interest and penalties.

 

We file income tax returns in the U.S. federal jurisdiction and in various state jurisdictions. The state of Indiana completed its examination of the calendar years 2000 through 2005 in the third quarter of 2008. We paid additional taxes of $20.7 million as a result of the examinations.  This amount was recorded as an unrecognized tax benefit when we adopted Financial Accounting Standards Board (FASB) Interpretation 48 (FIN 48) on January 1, 2007. It is reasonably possible that the amount of unrecognized tax benefits could change in the next twelve months as a result of state income tax audits. Based on current audits in process, the payment of additional taxes could be in an amount from zero to $2.0 million during 2009, primarily related to state nexus issues. With few exceptions, we are no longer subject to federal, state and local income tax examinations by tax authorities for years ended before 2005.

 

First Six Months Operating Results 2009 vs. 2008

 

Net loss was $103.9 million or $.56 per diluted share during the first six months of 2009, compared with net income of $353.1 million or $1.77 per diluted share during the first six months of 2008.

 

Gross Profit.   When comparing the first six months of 2009 with the same period in 2008, our net sales decreased $2.7 billion, or 63%, to $1.6 billion.  Our gross margin percentage was 2% during the first six months of 2009 as compared to 19% during the first six months of 2008.  First six months 2009 financial results include the operations of Recycle South.  The primary driver of the decrease in our year-to-year gross margin percentage was the global economic recession which has had an adverse impact on our shipping volumes and average selling prices.

 

Selling, General and Administrative Expenses.  Selling, general and administrative expenses were $135.5 million during the first six months of 2009, as compared to $215.7 million during the same period in 2008, a decrease of $80.2 million, or 37%.  During the first six months of 2009 and 2008, selling, general and administrative expenses represented approximately 8% and 5% of net sales, respectively. The decrease in selling, general and administrative expenses in the first six months of 2009 compared to the first six months of 2008 primarily relates to not recording profit sharing expense during 2009, an expense of $40.1 million during the first six months of 2008, as well as cost-cutting measures we have taken during the first half of this year.

 

Interest Expense, net Capitalized Interest.  During the first six months of 2009, gross interest expense increased $5.1 million, or 7%, to $81.0 million, and capitalized interest decreased $2.9 million, or 27%, to $7.7 million as compared to the same period in 2008.  The increase in gross interest expense for the first six months of 2009 compared to the first six months of 2008 is a result of increased borrowings for, among other things, capital outlays for our expansion projects. The increase is also due to the prepayment the term A loan, which resulted in the recording of an additional $2.2 million of interest expense due to the write off of the related capitalized financing costs.  The interest capitalization that occurred during these periods primarily resulted from the interest required to be capitalized with respect to construction activities at our Structural and Rail division and our Mesabi Nugget operations.

 

Other (Income) Expense, net.  Other expense was $38,000 during the first six months of 2009, as compared to other income of $24.7 million during the same period in 2008.  During the second quarter of 2009, the company recorded an expense of $1.3 million from the termination of an interest rate swap contract related to the term A loan.  During 2008, other income of $21.6 million was attributable to earnings from investments in scrap procurement and processing entities which were accounted for under the equity method of accounting. As of the date of its acquisition, Recycle South, which was $20.4 million of other income during the first six months of 2008, is no longer included in other income, as its results are consolidated in our financial statements after acquisition.

 

Income TaxesDuring the first six months of 2009, our income tax provision was a benefit of $74.4 million, as compared to expense of $216.4 million during the same period in 2008.  During the first six months of 2009 and 2008, our effective income tax rates were 41.7% and 37.9%, respectively. Our first half 2009 effective income tax rate was impacted by an increase to the FIN 48 reserve. We estimate that our effective income tax rate will be 41.3% for the remainder of 2009. However, this could change if our actual earnings in the second half of 2009 are materially different than currently anticipated.

 

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Liquidity and Capital Resources

 

Our business is capital intensive and requires substantial expenditures for, among other things, the purchase and maintenance of equipment used in our steelmaking and finishing operations and to remain in compliance with environmental laws. Our short-term and long-term liquidity needs arise primarily from capital expenditures, working capital requirements and principal and interest payments related to our outstanding indebtedness. We have met these liquidity requirements with cash provided by operations, issuances of common stock, long-term borrowings, state and local grants and capital cost reimbursements.

 

Working Capital.  During the first half of 2009, our operational working capital position, representing our cash invested in trade receivables and inventories less trade payables and accruals decreased $256.5 million to $729.9 million compared to December 31, 2008. Trade receivables decreased $138.2 million, or 27%, during the first half of 2009 to $364.7 million, of which 92% were current or less than 60 days past due. Our largest customer is an affiliated company, Heidtman Steel, which represented 6% and 10% of our outstanding trade receivables at June 30, 2009 and December 31, 2008, respectively. Trade receivables declined substantially during the first half of 2009 due to decreased shipping volumes and product prices as compared to the latter half of 2008. The dollar value of our raw materials, primarily steel scrap inventories, decreased by approximately $220.6 million during the first half of 2009. Approximately $78.9 million of this decrease related to the $83.3 million non-cash inventory write down taken during the first quarter. Steel scrap inventory volumes, including both steel operations and metals recycling and ferrous resources, decreased by 188,000 gross tons during the first half of 2009. The dollar value of total inventories decreased $284.8 million, or 28%, to $738.5 million during the first half of 2009, with volumes of work-in-process and finished goods inventories decreasing 14,000 net tons, or 4%. Our trade payables and general accruals decreased $166.4 million, or 31%, during the first half of 2009.  This is a reflection of the slowdown in our production process and commodity raw material prices purchased during the first half of 2009 to match the decrease in the demand for our products, as well as the payment in March 2009 of $61.7 million of accrued profit sharing related to calendar year 2008.

 

Capital Expenditures.  During the first half of 2009, we invested $147.5 million in property, plant and equipment, of which $19.1 million related primarily to the addition of a second rolling mill at our Structural and Rail Division, $14.7 million related to metals recycling operations and $88.9 million related to construction at Mesabi Nugget, our planned iron-nugget manufacturing facility and related mining operations. The other capital expenditures of $24.8 million primarily represented maintenance projects at our other facilities. We believe these capital investments will benefit our net sales and related cash flows as each project reaches completion.

 

Capital Resources and Long-term Debt.  During the first half of 2009, our total outstanding debt decreased $505.4 million to $2.1 billion, primarily because we prepaid our term A loan in June 2009. Our total long-term debt to capitalization ratio, representing our long-term debt, including current maturities divided by the sum of our long-term debt and our total stockholders’ equity, was 53% and 62% at June 30, 2009 and December 31, 2008, respectively.  At June 30, 2009, there were outstanding borrowings of $114.0 million under our $874.0 million senior secured revolver, which is subject to a monthly borrowing base.

 

Our senior secured credit agreement contains financial covenants and other covenants that limit or restrict our ability to make capital expenditures; incur indebtedness; permit liens on property; enter into transactions with affiliates; make restricted payments or investments; enter into mergers, acquisitions or consolidations; conduct asset sales; pay dividends or distributions and enter into other specified transactions and activities. Our ability to borrow funds within the terms of the revolver is dependent upon our continued compliance with our financial covenants, and other covenants contained in the senior secured credit agreement.

 

An amendment to the credit agreement was completed on June 12, 2009.  This amendment made certain adjustments to the covenant structure.  The current financial covenants state that we must maintain an interest coverage ratio of not less than 1.25:1.00 for June 30, 2009 to December 31, 2009; 2.00:1.00 for March 31, 2010 to June 30, 2010; and 2.50:1.00 for September 30, 2010 and through maturity.

 

We must also maintain a first lien debt to consolidated last-twelve-months trailing adjusted EBITDA (earnings before interest, taxes, depreciation, amortization, and certain other non-cash transaction adjustments as defined in the credit agreement) ratio of not more than 2.50:1.00 for April 1, 2009 to September 30, 2010; and 3.00:1.00 for December 31, 2010 through maturity.  In addition, beginning with the twelve month period ending December 31, 2010 and at all times thereafter, a total debt to consolidated adjusted EBITDA ratio of not more than 5.00:1.00 must be maintained. We were in compliance with these covenants at June 30, 2009 and expect to remain in compliance during the next twelve months.

 

In June 2009 we completed a public offering of 31,050,000 shares of our common stock at a public offering price of $13.50. Concurrent with the issuance of common stock, we issued $287.5 million of 5.125% convertible senior notes due 2014.  The net proceeds of slightly more than $675 million from these notes and the sale of common stock were used to prepay the term A loan in the amount of $552.0 million and to repay a portion of our revolving credit facility.

 

Cash Dividends.  We declared cash dividends of $34.3 million, or $.175 per share, during the first half of 2009 and $38.7 million, or $.20 per share, during the first half of 2008. We paid cash dividends of $36.4 million and $33.2 million during the first half of 2009 and 2008, respectively. Our board of directors, along with executive management, approves the payment of dividends on a quarterly basis.  The board of directors, during the second quarter of 2009, declared a dividend of .075 per common share, a decrease from the .10 declared in the first quarter, to be distributed to shareholders of record at the close of business on June 30, 2009.  The determination to pay cash dividends in the future will be at the discretion of our board of directors, after taking into account various factors, including our financial condition, results of operations, outstanding indebtedness, current and anticipated cash needs and growth plans. In addition, the terms of our senior secured revolving credit agreement and the indenture relating to our senior notes restrict the amount of cash dividends we can pay.

 

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Other.  Our ability to meet our debt service obligations and reduce our total debt will depend upon our future performance which, in turn, will depend upon general economic, financial and business conditions, along with competition, legislation and regulatory factors that are largely beyond our control. In addition, we cannot assure you that our operating results, cash flow and capital resources will be sufficient for repayment of our indebtedness in the future. We believe that based upon current levels of operations and anticipated growth, cash flow from operations, together with other available sources of funds, including additional borrowings under our senior secured credit agreement, will be adequate for the next two years for making required payments of principal and interest on our indebtedness, funding working capital requirements and anticipated capital expenditures.

 

Other Matters

 

Inflation.  We believe that inflation has not had a material effect on our results of operations.

 

Environmental and Other Contingencies.  We have incurred, and in the future will continue to incur, capital expenditures and operating expenses for matters relating to environmental control, remediation, monitoring, and compliance. We believe, apart from our dependence on environmental construction and operating permits for our existing and proposed manufacturing facilities, that compliance with current environmental laws and regulations is not likely to have a material adverse effect on our financial condition, results of operations, or liquidity; however, environmental laws and regulations are subject to change, and we may become subject to more stringent environmental laws and regulations in the future.

 

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ITEM 3.  QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

Interest Rate Risk

 

In the normal course of business, we are exposed to interest rate changes. Our objectives in managing exposure to interest rate changes are to limit the impact of these rate changes on earnings and cash flows and to lower overall borrowing costs. To achieve these objectives, we primarily use interest rate swaps to manage net exposure to interest rate changes related to our portfolio of borrowings.  A portion of our debt has an interest component that resets on a periodic basis to reflect current market conditions. During the quarter we terminated an interest rate swap agreement (Swap Agreement) with a notional amount of $185 million that was associated with our term A portion of our senior secured credit facility.   Under the terms of the Swap Agreement, we were entitled to receive on the 28th of each month interest payments at a floating-rate based on the one month LIBOR rate, and we were obligated to make interest payments on the 28th of each month at a fixed rate of 2.21%.    We incurred additional interest expense of $1.5 million during the quarter as a result of the termination of this contact.

 

Commodity Risk

 

In the normal course of business we are exposed to the market risk and price fluctuations related to the sale of steel products and to the purchase of commodities used in our production process, such as metallic raw materials, electricity, natural gas and alloys. Our risk strategy associated with product sales has generally been to obtain competitive prices for our products and to allow operating results to reflect market price movements dictated by supply and demand.

 

Our risk strategy associated with the purchase of commodities utilized within our production process has generally been to make certain commitments with suppliers relating to future expected requirements for such commodities. Certain commitments contain provisions which require us to “take or pay” for specified quantities without regard to actual usage for periods of up to 23 months for physical commodity requirements and for up to 12 years for commodity transportation requirements. We fully utilized all such “take or pay” requirements during the past three years under these contracts. We believe that production requirements will be such that consumption of the products or services purchased under these commitments will occur in the normal production process. We also purchase electricity consumed at our Flat Roll Division pursuant to a contract which extends through December 2012. The contract designates 160 hours annually as “interruptible service” and establishes an agreed fixed-rate energy charge per Mill/kWh consumed for each year through the expiration of the agreement. At June 30, 2009, no material changes had occurred related to these commodity risks from the information disclosed in our Annual Report on Form 10-K for the year ended December 31, 2008.

 

In our metals recycling operations, we have certain fixed price contracts with various customers for future delivery of nonferrous metals. Our risk strategy has generally been to enter into base metal financial contracts with the goal to protect the profit margin, within certain parameters, that was contemplated when we entered into the transaction with the customer. At June 30, 2009 we had a cumulative unrealized loss primarily associated with these financial contracts of $6.5 million. We expect the customer contracts to be fully consummated.

 

ITEM 4.  CONTROLS AND PROCEDURES

 

(a)  Evaluation of Disclosure Controls and Procedures.  Our management, with the participation of our principal executive officer and our principal financial officer, evaluated the effectiveness of our disclosure controls and procedures as of June 30, 2009. The term “disclosure controls and procedures,” as we use that term and as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act, means controls and other procedures that are designed to provide reasonable assurance that information we are required to disclose in the reports we file or submit under the Exchange Act is recorded, processed, summarized and reported, within the time periods specified in the SEC’s rules and forms, and that information is accumulated and communicated to management, including the principal executive and financial officer, as appropriate to allow timely decisions regarding required disclosure.  Based on the evaluation of our disclosure controls and procedures as of June 30, 2009, our principal executive officer and our principal financial officer concluded that, as of such date, our disclosure controls and procedures were effective.

 

(b)  Changes in Internal Controls Over Financial Reporting.  During the quarter ended June 30, 2009, there were no changes in our internal control over financial reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) that occurred during the fiscal quarter ended June 30, 2009, that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

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PART II

OTHER INFORMATION

 

ITEM 1.  LEGAL PROCEEDINGS

 

Steel Dynamics, Inc. as well as its various subsidiaries, is from time to time involved in various lawsuits and/or governmental claims in the ordinary course of business. None of these lawsuits or claims at the present time, singly or in the aggregate, except as disclosed below, is material.

 

On February 1, 2008, the company was sued by Prime Eagle Group Limited (Plaintiff), a corporation with its principal place of business in Thailand, alleging damages in excess of $1.1 billion, arising out of Steel Dynamics’ activities in providing consulting services to a Thailand-based steel company, Nakornthai Strip Mill Public Company, Limited (NSM) in its operational start-up in 1998. On April 30, 2008, Steel Dynamics filed a Motion to Dismiss the lawsuit,, and on February 23, 2009, the court dismissed the complaint, with prejudice, and denied the plaintiffs leave to amend their complaint. The Plaintiff has appealed this dismissal.

 

On September 17, 2008, Steel Dynamics, Inc. and eight other steel manufacturing companies were served with a class action antitrust complaint, filed in the United States District Court for the Northern District of Illinois in Chicago by Standard Iron Works of Scranton, Pennsylvania, alleging violations of Section 1 of the Sherman Act.  The Complaint alleges that the defendants conspired to fix, raise, maintain and stabilize the price at which steel products were sold in the United States, starting in 2005, by artificially restricting the supply of such steel products.  Six additional lawsuits, each of them materially similar to the original, have also been filed in the same federal court, each of them likewise seeking similar class certification.  All but one of the Complaints purport to be brought on behalf of a class consisting of all direct purchasers of steel products between January 1, 2005 and the present.  The other Complaint purports to be brought on behalf of a class consisting of all indirect purchasers of steel products within the same time period.  All Complaints seek treble damages and costs, including reasonable attorney fees, pre- and post-judgment interest and injunctive relief.  On January 2, 2009, Steel Dynamics and the other defendants filed a Joint Motion to Dismiss all of the direct purchaser lawsuits. On June 12, 2009, however, the Court denied the Motion. Although the company believes that the lawsuits are without merit and plans to aggressively defend these actions, the company cannot presently predict the outcome of this litigation or make any judgment with respect to its potential exposure, if any.

 

On March 18, 2009, Steel Dynamics, Inc., together with its Chairman and Chief Executive Officer, Keith E. Busse, and John Bates, a member of its board of directors, were served with a complaint, captioned Panasuk v. Steel Dynamics, Inc., et al., Civil Action No. 1109cv0066, filed in the United States District Court for the Northern District of Indiana, Fort Wayne Division, purporting to represent a class of purchasers of Steel Dynamics common stock between January 26, 2009 and March 11, 2009.  The complaint, which was amended on July 13, 2009, alleges securities fraud in connection with the company’s issuance of certain earnings guidance and seeks damages in an unspecified amount.  The company believes that the complaint is without merit and will appropriately defend its interests.

 

ITEM 1A.  RISK FACTORS

 

No material changes have occurred to the indicated risk factors as disclosed in our 2008 Annual Report on Form 10-K.

 

ITEM 2.  UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

 

None.

 

ITEM 3.  DEFAULTS UPON SENIOR SECURITIES

 

None.

 

ITEM 4.  SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

 

Following are the results of matters submitted to a vote of shareholders at the Steel Dynamics Annual Shareholders Meeting held May 21, 2009.

 

·                  With respect to Proposal No. 1 in our Proxy Statement (Election of Directors):

 

Director

 

Shares Voted For

 

Shares Voted
Against or Withheld

 

Keith E. Busse

 

132,787,655

 

27,341,964

 

Mark D. Millett

 

133,411,409

 

26,718,210

 

Richard P. Teets, Jr.

 

133,276,553

 

26,853,066

 

John C. Bates

 

124,137,970

 

35,991,650

 

Dr. Frank D. Byrne

 

134,615,156

 

25,514,463

 

Paul B. Edgerley

 

139,607,460

 

20,522,159

 

Richard J. Freeland

 

134,444,339

 

25,685,280

 

Dr. Jürgen Kolb

 

129,804,806

 

30,324,813

 

James C. Marcuccilli

 

139,502,803

 

20,626,816

 

Joseph D. Ruffolo

 

134,662,233

 

25,467,386

 

 

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·                  With respect to Proposal No. 2 in our Proxy Statement (Approval of Ernst & Young LLP as Auditors for the Year 2009), Ernst & Young LLP was approved as our independent auditors for the year 2009:

 

Shares Voted For

 

136,495,649

 

Shares Voted Against

 

23,513,184

 

Abstentions

 

120,786

 

 

·                  With respect to Proposal No. 3 in our Proxy Statement (Give Proxies Discretion to Vote on Any Other Matters):

 

Shares Voted For

 

61,259,028

 

Shares Voted Against

 

96,356,475

 

Abstentions

 

2,514,116

 

 

ITEM 5.  OTHER INFORMATION

 

None.

 

ITEM 6.  EXHIBITS

 

Bylaws

 

3.2b*

 

Amended and Restated Bylaws of Steel Dynamics, Inc., effective July 31, 2009, reflecting new Section 3.15.

 

 

 

Executive Officer Certifications

 

 

 

31.1*

 

Certification of Chief Executive Officer required by Item 307 of Regulation S-K as promulgated by the Securities and Exchange Commission and pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

 

 

31.2*

 

Certification of Chief Financial Officer required by Item 307 of Regulation S-K as promulgated by the Securities and Exchange Commission and pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

 

 

32.1*

 

Certification of Chief Executive Officer Pursuant to 18 U.S.C Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

 

 

32.2*

 

Certification of Chief Financial Officer Pursuant to 18 U.S.C Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

 

 

XBRL Documents

 

 

 

101.INS*

 

XBRL Instance Document

 

 

 

101.SCH*

 

XBRL Taxonomy Extension Schema Document

 

 

 

101.CAL*

 

XBRL Taxonomy Extension Calculation Document

 

 

 

101.LAB*

 

XBRL Taxonomy Extension Label Document

 

 

 

101.PRE*

 

XBRL Taxonomy Presentation Document

 


*          Filed concurrently herewith

 

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SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

August 7, 2009

 

 

 

 

STEEL DYNAMICS, INC.

 

 

 

 

 

 

By:

/s/ Theresa E. Wagler

 

 

 

Theresa E. Wagler

 

 

 

Chief Financial Officer

 

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