FORM 10-K
UNITED STATES SECURITIES AND
EXCHANGE COMMISSION
Washington, D.C.
20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
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FOR THE FISCAL YEAR ENDED
DECEMBER 31, 2006
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OR
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
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001-32410
(Commission File Number)
CELANESE CORPORATION
(Exact Name of Registrant as
Specified in its Charter)
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Delaware
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98-0420726
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(State or Other Jurisdiction
of
Incorporation or Organization)
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(I.R.S. Employer
Identification No.)
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1601 West LBJ Freeway,
Dallas, TX
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75234-6034
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(Address of Principal Executive
Offices)
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(Zip Code)
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(972) 443-4000
(Registrants telephone
number, including area code)
Securities registered pursuant to Section 12(b) of the
Act
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Name of Each Exchange
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Title of Each Class
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on Which Registered
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Series A Common Stock, par
value $0.0001 per share
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New York Stock
Exchange
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4.25% Convertible
Perpetual Preferred Stock, par
value $0.01 per share (liquidation preference $25.00
per share)
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New York Stock
Exchange
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Securities registered pursuant to Section 12(g) of the
Act
None
Indicate by check mark if the registrant is a well-known
seasoned issuer, as defined in Rule 405 of the Securities
Act. Yes þ No o
Indicate by check mark if the registrant is not required to file
reports pursuant to Section 13 or Section 15(d) of the
Act. Yes o No þ
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15
(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of
Regulation S-K
is not contained herein and will not be contained, to the best
of the Registrants knowledge, in definitive proxy or
information statements incorporated by reference in
Part III of this
Form 10-K
or any amendment to this
Form 10-K. þ
Indicate by check mark whether the registrant is a large
accelerated filer, an accelerated filer, or a non-accelerated
filer. See definition of accelerated filer and large
accelerated filer in
Rule 12b-2
of the Exchange Act.
Large Accelerated
Filer þ Accelerated
filer o Non-accelerated
filer o
Indicate by check mark whether the registrant is a shell company
(as defined in
Rule 12-b2
of the
Act). Yes o No þ
The aggregate market value of the registrants common stock
held by non-affiliates as of June 30, 2006 (the last
business day of the registrants most recently completed
second fiscal quarter) was $2,191,406,218.
The number of outstanding shares of the registrants
Series A Common Stock, $0.0001 par value, as of
February 12, 2007 was 158,668,666.
DOCUMENTS
INCORPORATED BY REFERENCE
Certain portions of registrants Definitive Proxy Statement
for 2007 are incorporated by reference into Part III.
CELANESE
CORPORATION
Form 10-K
For the Fiscal Year Ended December 31, 2006
TABLE OF CONTENTS
2
Special
Note Regarding Forward-Looking Statements
Certain statements in this Annual Report are forward-looking in
nature as defined in the Private Securities Litigation Reform
Act of 1995. These statements, and other written and oral
forward-looking statements made by the Company from time to
time, may relate to, among other things, such matters as planned
and expected capacity increases and utilization; anticipated
capital spending; environmental matters; legal proceedings;
exposure to, and effects of hedging of, raw material and energy
costs and foreign currencies; global and regional economic,
political, and business conditions; expectations, strategies,
and plans for individual assets and products, segments, as well
as for the whole Company; cash requirements and uses of
available cash; financing plans; pension expenses and funding;
anticipated restructuring, divestiture, and consolidation
activities; cost reduction and control efforts and targets and
integration of acquired businesses. These plans and expectations
are based upon certain underlying assumptions, and are in turn
based upon internal estimates and analyses of current market
conditions and trends, management plans and strategies, economic
conditions, and other factors. Actual results could differ
materially from expectations expressed in the forward-looking
statements if one or more of the underlying assumptions and
expectations proves to be inaccurate or is unrealized. Certain
important factors that could cause actual results to differ
materially from those in the forward-looking statements are
included with such forward-looking statements and in
Managements Discussion and Analysis of Financial
Condition and Results of Operations Forward-Looking
Statements May Prove Inaccurate.
Basis of
Presentation
In this Annual Report on
Form 10-K,
the term Celanese refers to Celanese Corporation, a
Delaware corporation, and not its subsidiaries. The terms the
Company, we, our and
us refer to Celanese and its subsidiaries on a
consolidated basis. The term BCP Crystal refers to
our subsidiary, BCP Crystal US Holdings Corp., a Delaware
corporation, and not its subsidiaries. The term
Purchaser refers to our subsidiary, Celanese Europe
Holding GmbH & Co. KG, formerly known as BCP Crystal
Acquisition GmbH & Co. KG, a German limited
partnership, and not its subsidiaries, except where otherwise
indicated. The term Original Shareholders refers,
collectively, to Blackstone Capital Partners (Cayman)
Ltd. 1, Blackstone Capital Partners (Cayman) Ltd. 2,
Blackstone Capital Partners (Cayman) Ltd. 3 and BA Capital
Investors Sidecar Fund, L.P. The terms Sponsor and
Advisor refer to certain affiliates of The
Blackstone Group. For accounting purposes, Celanese and its
consolidated subsidiaries are referred to as the
Successor.
Celanese AG is incorporated as a stock corporation organized
under the laws of the Federal Republic of Germany. As used in
this document, the term CAG refers to (i) prior
to the Organizational Restructuring (as defined in Note 2
of the consolidated financial statements), Celanese AG and
Celanese Americas Corporation (CAC), their
consolidated subsidiaries, their non-consolidated subsidiaries,
ventures and other investments, and (ii) following the
Organizational Restructuring, Celanese AG, its consolidated
subsidiaries, its non-consolidated subsidiaries, ventures and
other investments, except that with respect to shareholder and
similar matters where the context indicates, CAG
refers to Celanese AG. For accounting purposes,
Predecessor refers to CAG and its subsidiaries.
Change in
Ownership and Initial Public Offering
Pursuant to a voluntary tender offer commenced in February 2004,
the Purchaser, an indirect wholly owned subsidiary of Celanese
Corporation, on April 6, 2004, acquired approximately 84%
of the ordinary shares of Celanese AG, excluding treasury
shares, for a purchase price of $1,693 million, including
direct acquisition costs of $69 million. During the year
ended December 31, 2005 and the nine months ended
December 31, 2004, the Purchaser acquired additional CAG
shares for $473 million and $33 million, respectively,
including direct acquisition costs of $4 million and less
than $1 million, respectively. As of December 31,
2006, our ownership percentage in CAG was approximately 98%. As
a result of the effective registration of the Squeeze-Out (as
defined in Note 2 to the consolidated financial statements)
in the commercial register in December 2006, we acquired the
remaining 2% of CAG in January 2007.
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On November 3, 2004, Blackstone Crystal Holdings Capital
Partners (Cayman) IV Ltd., reorganized as a Delaware corporation
and changed its name to Celanese Corporation. Additionally, BCP
Crystal Holdings Ltd. 2, a subsidiary of Celanese Corporation,
was reorganized as a Delaware limited liability company and
changed its name to Celanese Holdings LLC.
In January 2005, we completed an initial public offering of
50,000,000 shares of Series A common stock and
received net proceeds of $752 million after deducting
underwriters discounts and offering expenses of
$48 million. Concurrently, we received net proceeds of
$233 million from the offering of our convertible perpetual
preferred stock. A portion of the proceeds of the share
offerings were used to redeem $188 million of our senior
discount notes and $521 million of our senior subordinated
notes, excluding early redemption premiums of $19 million
and $51 million, respectively. See Notes 2 and 3 to
the consolidated financial statements for additional information.
Overview
We are an integrated global hybrid producer of value-added
industrial chemicals. We are the worlds largest producer
of acetyl products, including acetic acid and vinyl acetate
monomer (VAM), polyacetal products
(POM), as well as a leading global producer of
high-performance engineered polymers used in consumer and
industrial products and designed to meet highly technical
customer requirements. We believe that approximately 95% of our
differentiated intermediate and specialty products hold first or
second market positions globally. Our operations are located
primarily in North America, Europe and Asia. We believe we are
one of the lowest-cost producers of key building block chemicals
in the acetyls chain, such as acetic acid and VAM, due to our
economies of scale, operating and purchasing efficiencies and
proprietary production technologies. In addition, we have a
significant portfolio of strategic investments, including a
number of ventures in North America, Europe and Asia.
Collectively, these strategic investments create value for the
Company and contribute significantly to sales, earnings and cash
flow.
Our large and diverse global customer base primarily consists of
major companies in a broad array of industries. For the year
ended December 31, 2006, approximately 33% of our net sales
were to customers located in North America, 42% to customers in
Europe and Africa and 25% to customers in Asia and the rest of
the world.
Market
Industry
This document includes industry data and forecasts that we have
prepared based, in part, upon industry data and forecasts
obtained from industry publications and surveys and internal
company surveys. Third-party industry publications and surveys
and forecasts generally state that the information contained
therein has been obtained from sources believed to be reliable.
The statements regarding Celaneses market position in this
document are based on information derived from the 2006
Stanford Research Institute International Chemical Economics
Handbook, CMAI 2004 World Methanol Analysis and
Tecnon Orbichem Acetic Acid and Vinyl Acetate World Survey
third quarter 2006 report.
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Segment
Overview
We operate principally through four business
segments: Chemical Products, Technical Polymers Ticona
(Ticona), Acetate Products and Performance Products.
The table below illustrates each segments net sales to
external customers for the year ended December 31, 2006, as
well as each segments major products and end use markets.
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Technical
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Performance
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Chemical Products
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Polymers Ticona
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Acetate Products
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Products
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2006 Net Sales(1)
Key Products
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$4,608 million
Acetic acid
VAM
Polyvinyl alcohol (PVOH)
Emulsions
Acetic anhydride
Acetate esters
Carboxylic acids
Methanol
Oxo Alcohols
Amines
Polyvinyl Acetate
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$915 million
POM UHMW-PE (GUR)
Liquid crystal polymers (Vectra)
Polyphenylene sulfide (PPS) (Fortron)
Polyester Engineering Resins
Long Fiber reinforced thermoplastics
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$700 million
Acetate tow
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$176 million
Sunett®
sweetener
Sorbates
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Major End-Use Markets
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Paints
Coatings
Adhesives
Lubricants
Detergents
Pharmaceuticals
Films
Textiles
Inks
Plasticizers
Esters
Solvents
Glass Fibers
Building products
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Fuel system components
Conveyor belts Battery Separators Electronics Seat belt mechanisms
Other Automotive Appliances and Electronics
Filtrations Coatings Medical Telecommunications
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Filter products
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Beverages
Confections
Baked goods
Pharmaceuticals
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Consolidated net sales of $6,656 million for the year ended
December 31, 2006 also include $257 million in net
sales from Other Activities, primarily attributable to our
captive insurance companies and our AT Plastics business.
Chemical Products net sales exclude inter-segment sales of
$134 million for the year ended December 31, 2006. |
Trademarks
AO
Plustm,
BuyTiconaDirecttm,
Celanex®,
Celcon®,
Celstran®,
Celvol®,
Celvolit®,
Compel®,
Erkol®,
GUR®,
Hostaform®,
Impet®,
Impet-HI®,
Mowilith®,
Nutrinova®,
Riteflex®,
Sunett®,
Vandar®,
VAntagetm,
Vectra®,
Vectran®,
Vinamul®,
Elite®,
Duroset®
and certain other products and services named in this document
are registered trademarks and service marks of the Company.
Acetex®
is a registered trademark of Acetex Corporation, a subsidiary of
the Company.
Fortron®
is a registered trademark of Fortron Industries LLC, a venture
of Celanese. Vectran is a registered trademark of Kuraray Co.,
Ltd.
Chemical
Products
Our Chemical Products segment produces and supplies acetyl
products, including acetic acid, acetate esters, VAM, polyvinyl
alcohol and emulsions. We are a leading global producer of
acetic acid and the worlds largest producer of VAM. We are
also the largest polyvinyl alcohol producer in North America.
These products are generally used as building blocks for
value-added products or in intermediate chemicals used in the
paints, coatings, inks, adhesives, films, textiles and building
products industries. Other chemicals produced in this segment
are
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organic solvents and intermediates for pharmaceutical,
agricultural and chemical products. For the year ended
December 31, 2006, net sales to external customers of
acetyls were $2,168 million, acetyl derivatives and polyols
were $1,083 million and all other business lines combined
were $1,357 million.
Technical
Polymers Ticona
Our Ticona segment develops, produces and supplies a broad
portfolio of high performance technical polymers for application
in automotive and electronics products and in other consumer and
industrial applications, often replacing metal or glass.
Together with our strategic affiliates, we are a leading
participant in the global technical polymers business. The
primary products of Ticona are POM, polybutylene terephthalate
(PBT) and GUR, an ultra-high molecular weight
polyethylene. POM and PBT are used in a broad range of products
including automotive components, electronics and appliances. GUR
is used in battery separators, conveyor belts, filtration
equipment, coatings and medical devices.
Acetate
Products
Our Acetate Products segment primarily produces and supplies
acetate tow and acetate flake, used in the production of filter
products. Including the production of our long-standing ventures
in China, we are one of the worlds leading producers of
acetate tow and well-positioned globally. At the end of 2006, we
had completed the majority of our planned restructuring
activities to consolidate our acetate flake and tow
manufacturing. This restructuring is being implemented to
increase efficiency, reduce over-capacities in certain
manufacturing areas and to focus on products and markets that
provide long-term value. These restructuring activities are on
track to be complete by early 2007.
Performance
Products
The Performance Products segment operates under the trade name
of Nutrinova and produces and sells
Sunett®
high intensity sweetener and food protection ingredients, such
as sorbates, for the food, beverage and pharmaceuticals
industries.
Competitive
Strengths
We benefit from a number of competitive strengths, including the
following:
Leading
Market Positions
We believe we have the first or second market positions globally
in approximately 95% of our differentiated intermediate and
specialty products that make up a majority of our sales. We also
believe we are a leading global producer of acetic acid and the
worlds largest producer of VAM. Ticona and our ventures,
Polyplastics and Korea Engineering Plastics Co., Ltd.
(KEPCO), are leading suppliers of POM and other
engineering resins in North America, Europe and the Asia/Pacific
region. Our leadership positions are based on our large share of
global production capacity, operating efficiencies, proprietary
technology and competitive cost structures in our major products.
Proprietary
Production Technology and Operating Expertise
Our production of acetyl products employs industry leading
proprietary and licensed technologies, including our proprietary
AO Plus acid-optimization technology for the production of
acetic acid and VAntage and VAntage Plus vinyl acetate monomer
technology. AO Plus enables plant capacity to be increased with
minimal investment, while VAntage and VAntage Plus enables
significant increases in production efficiencies, lower
operating costs and increases in capacity at ten to fifteen
percent of the cost of building a new plant.
Low
Cost Producer
Our competitive cost structures are based on economies of scale,
vertical integration, technical know-how and the use of advanced
technologies.
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Global
Reach
We operate thirty-five production facilities throughout the
world. The ventures in which we participate operate ten
additional facilities. Our infrastructure of manufacturing
plants, terminals, and sales offices provides us with a
competitive advantage in anticipating and meeting the needs of
our global and local customers in well-established and growing
markets, while our geographic diversity reduces the potential
impact of volatility in any individual country or region. We
have a strong, growing presence in Asia, particularly in China,
and we have defined a strategy to continue this growth. Our
strategy will help us to meet customer demand in this fast
growing region. For more information regarding our financial
information with respect to our geographic areas, see
Note 27 to our consolidated financial statements.
Strategic
Investments
Our strategic investments, including our ventures, have enabled
us to gain access, minimize costs and accelerate growth in new
markets, while also generating significant cash flow and
earnings. Our equity investments and cost investments represent
an important component of our growth strategy. See Note 10
to the consolidated financial statements and
Investments commencing on page 16 of
Item 1 for additional information on our equity and cost
investments.
Diversified
Products and End-Use Markets
We offer our customers a broad range of products in a wide
variety of end-use markets. For example, Ticona offers customers
a broad range of high-quality engineering plastics to meet the
needs of customers in numerous end-use markets, such as
automotive, electrical/electronics, appliance and medical.
Chemical Products has leading market positions in an integrated
chain of basic and performance-based acetyl products that are
sold into diverse industrial applications. This product and
market diversity helps us to reduce the potential impact of
volatility in any individual market segment.
Business
Strategies
We are focused on increasing operating cash flows,
profitability, return on investment and shareholder value, which
we believe can be achieved through the following business
strategies:
Execution
and Productivity
We continually seek ways to reduce our production and raw
material costs. We have established an operational excellence
culture which has enabled us to make productivity improvements.
Most significantly, Six Sigma is a pervasive and important tool
being used in both operations and administration for achieving
greater productivity and growth. We continue to pursue
opportunities and process technology improvements focused on
energy reduction. We will also continue using best practices to
reduce costs and increase equipment reliability in maintenance
and project engineering. Global operational excellence is an
integral part of our strategy to maintain our cost advantage and
productivity leadership.
Focused
Portfolio
We continue to further optimize our business portfolio through
divestitures, acquisitions and strategic investments that enable
us to focus on businesses in which we can achieve market, cost
and technology leadership over the long term. In addition, we
intend to expand our product mix into higher value-added
products.
Growth
We are investing strategically in growth areas and adding new
production capacity, when appropriate, to extend our global
market leadership position. Historically, our strong market
position has enabled us to initiate capacity growth to take
advantage of projected demand growth. For example, we are
building a 600,000 metric ton per year world-scale acetic acid
plant in China, the worlds fastest growing market for
acetic acid and its derivatives. The plant is scheduled for
commercial sales in 2007. As part of our growth strategy, we
also continue to develop new
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products and industry-leading production technologies that
deliver value-added solutions for our customers. For example,
Ticona has worked closely with fuel system suppliers to develop
an acetal copolymer with the chemical and impact resistance
necessary to withstand exposure to hot diesel fuels. In our
emulsions business, we pioneered a technological solution that
leads the industry in product offerings for ecologically
friendly emulsions for solvent-free interior paints. We believe
that our customers value our expertise, and we will continue to
work with them to enhance the quality of their products.
Business
Segments
For more information with respect to the financial results and
conditions of our business segments, see Note 27 to our
consolidated financial statements.
Chemical
Products
The Chemical Products segment consists of six business lines:
Acetyls, Acetyl Derivatives and Polyols, Polyvinyl Alcohol,
Emulsions, Specialties, and other chemical activities. All
business lines in this segment conduct business mainly using the
Celanese trade name, except Polyvinyl Alcohol, which
uses the trademarks Celvol and Erkol, Emulsions, which uses the
trademarks Mowilith and Celvolit, Vinamul, Elite and Duroset.
See Item 1. Business Segment Overview for
discussion of key products and major end-use markets.
Business
Lines
Acetyls. The acetyls business line produces:
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Acetic acid, used to manufacture VAM, other acetyl derivatives
and other end uses, including purified terephthalic acid
(PTA). We manufacture acetic acid for our own use,
as well as for sale to third parties, including other
participants in the acetyl derivatives business;
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VAM, used in a variety of adhesives, paints, films, coatings and
textiles. We manufacture VAM for our own use, as well as for
sale to third parties;
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Methanol, principally sold to the merchant market;
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Acetic anhydride, a raw material used in the production of
cellulose acetate, detergents and pharmaceuticals; and
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Acetaldehyde, a major feedstock for the production of polyols.
Acetaldehyde is also used in other organic compounds such as
pyridines, which are used in agricultural products.
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Acetic acid, methanol and VAM, our basic products, are directly
impacted by the global supply/demand balance for each of the
products and can be described as cyclical in nature. The
principal raw materials in these products are natural gas and
ethylene, which we purchase from numerous sources; carbon
monoxide, which we both manufacture and purchase under long-term
contracts; methanol, which we both manufacture and purchase
under long-term and short-term contracts; and butane, which we
purchase from one supplier and can also obtain from other
sources. All these raw materials, except carbon monoxide, are
commodities and are available from a wide variety of sources.
Our production of acetyl products employs leading proprietary
and licensed technologies, including our proprietary AO Plus
acid-optimization technology for the production of acetic acid
and VAntage and VAntage Plus vinyl acetate monomer technology.
Acetyl Derivatives and Polyols. The acetyl
derivatives and polyols business line produces a variety of
solvents, polyols, formaldehyde and other chemicals, which in
turn are used in the manufacture of paints, coatings, adhesives
and other products.
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Many acetyl derivatives products are derived from our production
of acetic acid and oxo alcohols. Primary products are:
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Ethyl acetate, an acetate ester that is a solvent used in
coatings, inks and adhesives and in the manufacture of
photographic films and coated papers;
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Butyl acetate, an acetate ester that is a solvent used in inks,
pharmaceuticals and perfume;
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Propyl acetate, an acetate ester that is a solvent used in inks,
lacquers and plastics;
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Methyl ethyl ketone, a solvent used in the production of
printing inks and magnetic tapes;
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Butyric acid, an intermediate for the production of esters used
in artificial flavors;
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Propionic acid, an organic acid used to protect and preserve
grain; and
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Formic acid, an organic acid used in textile dyeing and leather
tanning.
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Polyols and formaldehyde products are derivatives of methanol
and are made up of the following products:
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Formaldehyde, primarily used to produce adhesive resins for
plywood, particle board, POM engineering resins and a compound
used in making polyurethane;
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Polyol products such as trimethylolpropane, used in synthetic
lubricants; neopentyl glycol, used in powder coatings; and
1,3-butylene glycol, used in flavorings and plasticizers.
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Oxo alcohols and intermediates are produced from propylene and
ethylene and include:
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Butanol, used as a solvent for lacquers, dopes and thinners, and
as an intermediate in the manufacture of chemicals, such as
butyl acrylate;
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Propanol, used as an intermediate in the production of amines
for agricultural chemicals, and as a solvent for inks, resins,
insecticides and waxes.
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Acetyl derivatives and polyols are commodity products
characterized by cyclicality in pricing. The principal raw
materials used in the acetyl derivatives business line are
acetic acid, various alcohols, methanol, acetaldehyde,
propylene, ethylene and synthesis gas. We manufacture many of
these raw materials for our own use as well as for sales to
third parties, including our competitors in the acetyl
derivatives business. We purchase propylene and ethylene from a
variety of sources. We manufacture acetaldehyde for our European
production, but we purchase all acetaldehyde requirements for
our North American operations from third parties. Acetaldehyde
is also available from other sources.
Polyvinyl Alcohol. Polyvinyl alcohol
(PVOH) is a performance chemical engineered to
satisfy particular customer requirements. It is used in
adhesives, building products, paper coatings, films and
textiles. The primary raw material to produce PVOH is VAM, while
acetic acid is produced as a by-product. Prices vary depending
on industry segment and end use application. Products are sold
on a global basis, and competition is from all regions of the
world. Therefore, regional economies and supply and demand
balances affect the level of competition in other regions.
According to industry sources on PVOH, we are the largest North
American producer of PVOH and the third largest producer in the
world.
Emulsions. The products in our emulsions
business include conventional emulsions and high-pressure vinyl
acetate ethylene emulsions. Emulsions are made from VAM,
acrylate esters and styrene. They are a key component of
water-based quality surface coatings, adhesives, non-woven
textiles and other applications.
Specialties. The specialties business line
produces:
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Carboxylic acids such as pelargonic acid, used in detergents and
synthetic lubricants, and heptanoic acid, used in plasticizers
and synthetic lubricants;
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Amines such as methyl amines, used in agrochemicals,
monoisopropynol amines, used in herbicides, and butyl amines,
used in the treatment of rubber and in water treatment; and
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Oxo derivatives and special solvents, such as crotonaldehyde,
which is used by the Performance Products segment for the
production of sorbates, as well as raw materials for the
fragrance and food ingredients industry.
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The prices for these products are relatively stable due to
long-term contracts with customers whose industries are not
generally subject to the cyclical trends of commodity chemicals.
The primary raw materials for these products are olefins and
ammonia, which are purchased from world market suppliers based
on international prices.
In December 2006, we announced plans to sell the oxo products
and derivatives businesses as part of our strategy to optimize
our portfolio and divest non-core businesses. See Note 32
to the consolidated financial statements for additional
information.
During the third quarter of 2006, we discontinued our
Pentaerythritol (PE) operations.
Facilities
Chemical Products has production sites in the United States,
Canada, Mexico, Singapore, Spain, Sweden, Slovenia, the United
Kingdom, the Netherlands, France and Germany. The emulsions
business line also has tolling arrangements in France. We also
participate in a venture in Saudi Arabia that produces methanol
and Methyl Tertiary-Butyl Ether (MTBE). Over the
last few years, we have continued to shift our production
capacity to lower cost production facilities while expanding in
growth markets, such as China. As a result, we shut down our
formaldehyde unit in Edmonton, Alberta, Canada in mid-2004 and
announced in August 2005 that we intend to close this facility
in 2007.
Markets
The following table illustrates net sales by destination of the
Chemical Products segment by geographic region of the Successor
for the years ended December 31, 2006 and 2005 and for the
nine months ended December 31, 2004 and of the Predecessor
for the three months ended March 31, 2004.
Net Sales
to External Customers by Destination Chemical
Products
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
Nine Months Ended
|
|
|
|
Three Months Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
March 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
2004
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
|
% of
|
|
|
|
$
|
|
|
Segment
|
|
|
$
|
|
|
Segment
|
|
|
$
|
|
|
Segment
|
|
|
|
$
|
|
|
Segment
|
|
|
|
(In millions)
|
|
North America
|
|
|
1,630
|
|
|
|
35
|
%
|
|
|
1,570
|
|
|
|
38
|
%
|
|
|
923
|
|
|
|
37
|
%
|
|
|
|
297
|
|
|
|
38%
|
|
Europe/Africa
|
|
|
1,931
|
|
|
|
42
|
%
|
|
|
1,625
|
|
|
|
39
|
%
|
|
|
965
|
|
|
|
39
|
%
|
|
|
|
314
|
|
|
|
40%
|
|
Asia/Australia
|
|
|
864
|
|
|
|
19
|
%
|
|
|
809
|
|
|
|
19
|
%
|
|
|
484
|
|
|
|
20
|
%
|
|
|
|
144
|
|
|
|
19%
|
|
Rest of World
|
|
|
183
|
|
|
|
4
|
%
|
|
|
159
|
|
|
|
4
|
%
|
|
|
93
|
|
|
|
4
|
%
|
|
|
|
25
|
|
|
|
3%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chemical Products markets its products both directly to
customers and through distributors. It also utilizes a number of
e-channels, including its website at
www.chemvip.com, as well as system-to-system linking through its
industry portal, Elemica.
Acetic acid and VAM are global businesses which have several
large customers. Generally, we supply these global customers
under multi-year contracts. The customers of acetic acid and VAM
produce polymers used in water-based paints, adhesives, paper
coatings, polyesters, film modifiers and textiles. We have
long-standing relationships with most of these customers.
10
PVOH is sold to a diverse group of regional and multinational
customers mainly under single year contracts. The customers of
the PVOH business line are primarily engaged in the production
of adhesives, paper, films, building products, and textiles.
Emulsions are sold to a diverse group of regional and
multinational customers. Customers for emulsions are
manufacturers of water-based quality surface coatings, adhesives
and non-woven textiles.
Acetyl derivatives and polyols are sold to a diverse group of
regional and multinational customers both under multi-year
contracts and on the basis of long-standing relationships. The
customers of acetyl derivatives are primarily engaged in the
production of paints, coatings and adhesives. In addition to our
own demand for acetyl derivatives to produce cellulose acetate,
we sell acetyl derivatives to other participants in the
cellulose acetate industry. We manufacture formaldehyde for our
own use as well as for sale to a few regional customers that
include manufacturers in the wood products and chemical
derivatives industries. The sale of formaldehyde is based on
both long and short term agreements. Polyols are sold globally
to a wide variety of customers, primarily in the coatings and
resins and the specialty products industries. Oxo products are
sold to a wide variety of customers, primarily in the
construction and automotive industries and are used internally
to produce acetyl derivatives. The oxo market is characterized
by oversupply and numerous competitors. The specialties business
line primarily serves global markets in the synthetic lubricant,
agrochemical, rubber processing and other specialty chemical
areas.
Competition
Our principal competitors in the Chemical Products segment
include Air Products and Chemicals, Inc., Atofina S.A., BASF AG
(BASF), Borden Chemical, Inc., BP p.l.c., Chang Chun
Petrochemical Co., Ltd., Daicel Chemical Industries Ltd.
(Daicel), The Dow Chemical Company
(Dow), Eastman Chemical Corporation
(Eastman), E. I. DuPont de Nemours and Company
(DuPont), Methanex Corporation, Lyondell Chemical
Company, Nippon Gohsei, Perstorp Inc., Rohm & Haas
Company, Jiangsu Sopo Corporation (Group) Ltd., Showa Denko
K.K., and Kuraray Co. Ltd.
Technical
Polymers Ticona
The Ticona segment develops, produces and supplies a broad
portfolio of high performance technical polymers. See
Item 1. Business Segment Overview for
discussion of key products and major end-use markets.
Ticona technical polymers have chemical and physical properties
enabling them, among other things, to withstand high
temperatures, resist chemical reactions with solvents and resist
fracturing or stretching. These products are used in a wide
range of performance-demanding applications in the automotive
and electronics sectors and in other consumer and industrial
goods, often replacing metal or glass. Demand for high
performance polymers is expected to grow approximately 5% to 6%
per year.
Ticona works in concert with its customers to enable innovations
and develop new or enhanced products. Ticona focuses its efforts
on developing new markets and applications for its product
lines, often developing custom formulations to satisfy the
technical and processing requirements of a customers
applications. For example, Ticona has worked closely with fuel
system suppliers to develop an acetal copolymer with the
chemical and impact resistance necessary to withstand exposure
to hot diesel fuels in the new generation of common rail diesel
engines. The product can also be used in automotive fuel sender
units where it remains stable at the high operating temperatures
present in direct-injection diesel engines or meet the
requirements of the new generation of bio fuels.
Ticonas customer base consists primarily of a large number
of plastic molders and component suppliers, which are often the
primary suppliers to original equipment manufacturers
(OEM). Ticona works with these molders and component
suppliers as well as directly with the OEMs to develop and
improve specialized applications and systems.
Prices for most of these products, particularly specialized
product grades for targeted applications, generally reflect the
value added in complex polymer chemistry, precision formulation
and compounding, and the extensive application development
services provided. The specialized product lines are not
particularly susceptible to cyclical swings in pricing.
11
Business
Lines
POM is sold under the trademark Hostaform in all regions but
North America, where it is sold under the trademark Celcon.
Polyplastics and KEPCO are leading suppliers of POM and other
engineering resins in the
Asia/Pacific
region. POM is used for mechanical parts, including door locks
and seat belt mechanisms, in automotive applications and in
electrical, consumer and medical applications such as drug
delivery systems and gears for large appliances.
The primary raw material for POM is formaldehyde, which is
manufactured from methanol. Ticona currently purchases
formaldehyde in the United States from our Chemical Products
segment and, in Europe, manufactures formaldehyde from purchased
methanol.
GUR, an ultra high molecular weight polyethylene
(UHMW-PE), is an engineered material used in
heavy-duty automotive and industrial applications such as car
battery separator panels and industrial conveyor belts, as well
as in specialty medical and consumer applications, such as
sports equipment and prostheses. GUR micro powder grades are
used for high performance filters, membranes, diagnostic
devices, coatings and additives for thermoplastics &
elastomers. GUR fibers are also used in protective ballistic
applications.
Celstran and Compel are long fiber reinforced thermoplastics,
which impart extra strength and stiffness, making them more
suitable for larger parts than conventional thermoplastics.
Polyesters such as Celanex PBT, Vandar, a series of
PBT-polyester blends and Riteflex, a thermoplastic polyester
elastomer, are used in a wide variety of automotive, electrical
and consumer applications, including ignition system parts,
radiator grilles, electrical switches, appliance housings,
sensor housings, LEDs and technical fibers. Raw materials for
polyesters vary. Base monomers, such as dimethyl terephthalate
and PTA, are widely available with pricing dependent on broader
polyester fiber and packaging resins market conditions. Smaller
volume specialty co-monomers for these products are typically
supplied by a few companies.
Liquid crystal polymers (LCP), such as Vectra, are
used in electrical and electronics applications and for
precision parts with thin walls and complex shapes or on high
heat cookware application.
Fortron, a polyphenylene sulfide (PPS) product, is
used in a wide variety of automotive and other applications,
especially those requiring heat
and/or
chemical resistance, including fuel system parts, radiator pipes
and halogen lamp housings, and often replaces metal in these
demanding applications. Other possible application fields
include non-woven filtration devices such as coal fired power
plants. Fortron is manufactured by Fortron Industries LLC,
Ticonas
50-50
venture with Kureha Corporation (KCI) of Japan.
In December 2004, we approved a plan to dispose of our
Cyclo-olefine Copolymer (COC) business. The sale of
the COC business was completed in December 2005.
Facilities
Ticona has polymerization, compounding and research and
technology centers in Germany, Brazil and the United States.
Ticonas Kelsterbach, Germany production site is located in
close proximity to one of the sites being considered for a new
runway under the Frankfurt airports expansion plans. In
November 2006, we announced a settlement with the Frankfurt
Airport (Fraport) to relocate the Kelsterbach,
Germany operations. The terms of the settlement, which is
intended to be cost and tax neutral for Celanese, should allow
Ticona adequate time and resources to select a site, build new
production facilities and transition business activities within
Germany to a new location by mid-2011. See Note 31 to the
consolidated financial statements for further information.
12
Markets
The following table illustrates the destination of the net sales
of the Ticona segment by geographic region of the Successor for
the years ended December 31, 2006 and 2005 and the nine
months ended December 31, 2004 and of the Predecessor for
the three months ended March 31, 2004.
Net Sales
to External Customers by Destination Technical
Polymers Ticona
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
|
|
|
|
|
|
Nine Months
|
|
|
|
Three Months
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
Ended
|
|
|
|
Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
March 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
2004
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
|
% of
|
|
|
|
$
|
|
|
Segment
|
|
|
$
|
|
|
Segment
|
|
|
$
|
|
|
Segment
|
|
|
|
$
|
|
|
Segment
|
|
|
|
(In millions)
|
|
|
|
|
North America
|
|
|
311
|
|
|
|
34%
|
|
|
|
339
|
|
|
|
38%
|
|
|
|
247
|
|
|
|
39%
|
|
|
|
|
95
|
|
|
|
42%
|
|
Europe/Africa
|
|
|
500
|
|
|
|
55%
|
|
|
|
465
|
|
|
|
53%
|
|
|
|
331
|
|
|
|
52%
|
|
|
|
|
116
|
|
|
|
51%
|
|
Asia/Australia
|
|
|
55
|
|
|
|
6%
|
|
|
|
44
|
|
|
|
5%
|
|
|
|
33
|
|
|
|
5%
|
|
|
|
|
9
|
|
|
|
4%
|
|
Rest of World
|
|
|
49
|
|
|
|
5%
|
|
|
|
39
|
|
|
|
4%
|
|
|
|
25
|
|
|
|
4%
|
|
|
|
|
7
|
|
|
|
3%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ticonas sales in the Asian market are made mainly through
its ventures, Polyplastics, KEPCO and Fortron Industries, which
are accounted for under the equity method and therefore not
included in Ticonas consolidated net sales. If
Ticonas portion of the sales made by these ventures were
included in the chart above, the percentage of sales sold in
Asia/Australia would be substantially higher. A number of
Ticonas POM customers, particularly in the appliance,
electrical components, toys and certain sections of the
electronics/telecommunications fields, have moved tooling and
molding operations to Asia, particularly southern China. To meet
the expected increased demand in this region, we, along with
Polyplastics, Mitsubishi Gas Chemical Company Inc., and KEPCO
agreed on a venture which operates a world-scale 60,000 metric
ton POM facility in Nantong, China. Through our investment in
the aforementioned companies, we indirectly own an approximate
38% interest in this venture. The new plant commenced operations
in 2005.
Ticonas principal customers are consumer product
manufacturers and suppliers to the automotive industries. These
customers primarily produce engineered products, and Ticona
works closely with its customers to assist them to develop and
improve specialized applications and systems. Ticona has
long-standing relationships with most of its major customers,
but it also uses distributors for most of its major products, as
well as a number of electronic channels, such as its
BuyTiconaDirect on-line ordering system, and other electronic
marketplaces to reach a larger customer base. For most of
Ticonas product lines, contracts with customers typically
have a term of one to two years. A significant swing in the
economic conditions of the end markets of Ticonas
principal customers could significantly affect the demand for
Ticonas products.
Competition
Ticonas principal competitors include BASF, DuPont, DSM
N.V., General Electric Company and Solvay S.A. Smaller regional
competitors include Asahi Kasei Corporation, Mitsubishi Gas
Chemicals, Inc., Chevron Phillips Chemical Company, L.P.,
Braskem S.A., Lanxess AG, Teijin, Sumitomo, Inc. and Toray
Industries Inc.
Acetate
Products
The Acetate Products segment consists of acetate filter products
or acetate tow and acetate flake, which uses the
Celanese brand to market its products. The acetate
tow market continues to be characterized by stability and
expected global growth of between 1% and 2% per year. The
segments acetate filament business line was discontinued
in the fourth quarter of 2005. See Item 1.
Business Segment Overview for discussion of key
products and major end-use markets.
13
Business
Lines
Acetate tow is used primarily in cigarette filters. According to
the 2006 Stanford Research Institute International Chemical
Economics Handbook, we are the worlds leading producer of
acetate tow, including production of our ventures in Asia.
We produce acetate flake by processing wood pulp with acetic
anhydride. We purchase wood pulp that is made from reforested
trees from major suppliers and produce acetic anhydride
internally. The acetate flake is then further processed into
acetate fiber in the form of a tow band.
We have an approximate 30% interest in three manufacturing
ventures in China that produce cellulose acetate flake and tow.
Our partner in each of the ventures is a Chinese state-owned
tobacco entity. In addition, 12% of our 2006 acetate tow sales
were sold directly to China, the largest single market for
acetate tow in the world. Two of the ventures completed tow
expansions in January 2005, and the third venture completed its
tow expansion in June 2005. Flake expansion is expected to be
completed in 2007. Although our direct tow sales into China have
decreased as a result of the venture expansions, the future
dividends that we expect to receive from these ventures are
projected to increase.
Acetate Products is continuing its productivity and operations
improvement efforts. These efforts are directed toward reducing
costs while achieving higher productivity of employees and
equipment. In addition to our operating sites
restructuring activities previously undertaken, we closed our
Charlotte, North Carolina administrative and research and
development facility. In July 2005, we relocated our Rock Hill,
South Carolina administrative functions to our Dallas corporate
headquarters. In December 2005, we sold our Rock Hill and
Charlotte sites.
Facilities
Acetate Products has production sites in the United States,
Canada, Mexico and Belgium, and participates in three
manufacturing ventures in China. In October 2004, we announced
plans to discontinue our filament business, with operations at
our Narrows, Virginia and Ocotlan, Mexico sites, which occurred
in the fourth quarter of 2005. Additionally, we announced our
intentions to shutdown our high cost operations at our Rock
Hill, South Carolina flake production site and our Edmonton,
Alberta, Canada flake and tow production site. We shutdown our
Rock Hill flake and Edmonton tow operations in the second
quarter of 2005 and will shutdown our Edmonton flake facility in
early 2007. In addition to the above closures, we
re-commissioned our flake operations at Ocotlan in the first
quarter of 2005.
Markets
The following table illustrates the destination of the net sales
of Acetate Products by geographic region of the Successor for
the years ended December 31, 2006 and 2005 and the nine
months ended December 31, 2004 and of the Predecessor for
the three months ended March 31, 2004.
Net Sales
to External Customers by Destination Acetate
Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
Nine Months Ended
|
|
|
|
Three Months Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
March 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
2004
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
|
% of
|
|
|
|
$
|
|
|
Segment
|
|
|
$
|
|
|
Segment
|
|
|
$
|
|
|
Segment
|
|
|
|
$
|
|
|
Segment
|
|
|
|
(In millions)
|
|
North America
|
|
|
127
|
|
|
|
18%
|
|
|
|
126
|
|
|
|
19%
|
|
|
|
67
|
|
|
|
15%
|
|
|
|
|
24
|
|
|
|
17%
|
|
Europe/Africa
|
|
|
184
|
|
|
|
26%
|
|
|
|
202
|
|
|
|
31%
|
|
|
|
139
|
|
|
|
32%
|
|
|
|
|
43
|
|
|
|
29%
|
|
Asia/Australia
|
|
|
370
|
|
|
|
53%
|
|
|
|
315
|
|
|
|
48%
|
|
|
|
222
|
|
|
|
50%
|
|
|
|
|
75
|
|
|
|
51%
|
|
Rest of World
|
|
|
19
|
|
|
|
3%
|
|
|
|
16
|
|
|
|
2%
|
|
|
|
13
|
|
|
|
3%
|
|
|
|
|
5
|
|
|
|
3%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
14
Sales in the acetate tow industry were principally to the major
tobacco companies that account for a majority of worldwide
cigarette production. Our contracts with most of our customers
are entered into on an annual basis. In recent years, the
cigarette industry has experienced consolidation.
Competition
Principal competitors in the Acetate Products segment include
Daicel, Eastman and Rhodia S.A.
In January 2007, we acquired Acetate Products Ltd., a
manufacturer of cellulose acetate flake, tow and film, located
in the United Kingdom.
Performance
Products
The Performance Products segment consists of the food
ingredients business conducted by Nutrinova. This business uses
its own trade names to conduct business. See Item 1.
Business Segment Overview for discussion of key
products and major end-use markets.
Business
Lines
Nutrinovas food ingredients business consists of the
production and sale of high intensity sweeteners and food
protection ingredients, such as sorbic acid and sorbates
worldwide, as well as the resale of other food ingredients
mainly in Japan, Australia and Mexico.
Acesulfame potassium, a high intensity sweetener marketed under
the trademark
Sunett®,
is used in a variety of beverages, confections and dairy
products throughout the world.
Sunett®
pricing for targeted applications reflects the value added by
Nutrinova, such as technical services provided and consistency
of product quality. Nutrinovas strategy is to be the most
reliable and highest quality producer of this product, to
develop new applications for the product and to expand into new
markets. Nutrinova maintains a strict patent enforcement
strategy, which has resulted in favorable outcomes in a number
of patent infringement matters in Europe and the United States.
Nutrinovas European and U.S. primary production
patents for making
Sunett®
expired at the end of the first quarter of 2005.
Nutrinovas food protection ingredients are mainly used in
foods, beverages and personal care products. The primary raw
materials for these products are ketene and crotonaldehyde.
Sorbates pricing is extremely sensitive to demand and industry
capacity and is not necessarily dependent on the prices of raw
materials.
Diketene and ketene are both derivatives of acetic acid, one of
the primary products of the Chemical Products segment.
Facilities
Nutrinova has production facilities in Germany, as well as sales
and distribution facilities in all major world markets.
15
Markets
The following table illustrates the destination of the net sales
of Performance Products by geographic region of the Successor
for years ended December 31, 2006 and 2005 and the nine
months ended December 31, 2004 and of the Predecessor for
the three months ended March 31, 2004.
Net Sales
to External Customers by Destination Performance
Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
|
|
|
|
|
|
Nine Months
|
|
|
|
Three Months
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
Ended
|
|
|
|
Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
March 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
2004
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
|
% of
|
|
|
|
$
|
|
|
Segment
|
|
|
$
|
|
|
Segment
|
|
|
$
|
|
|
Segment
|
|
|
|
$
|
|
|
Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions)
|
|
|
|
|
|
|
|
|
|
|
|
North America
|
|
|
73
|
|
|
|
42%
|
|
|
|
58
|
|
|
|
32%
|
|
|
|
52
|
|
|
|
40%
|
|
|
|
|
19
|
|
|
|
43%
|
|
Europe/Africa
|
|
|
64
|
|
|
|
36%
|
|
|
|
80
|
|
|
|
44%
|
|
|
|
49
|
|
|
|
37%
|
|
|
|
|
17
|
|
|
|
39%
|
|
Asia/Australia
|
|
|
25
|
|
|
|
14%
|
|
|
|
30
|
|
|
|
17%
|
|
|
|
21
|
|
|
|
16%
|
|
|
|
|
6
|
|
|
|
14%
|
|
Rest of World
|
|
|
14
|
|
|
|
8%
|
|
|
|
12
|
|
|
|
7%
|
|
|
|
9
|
|
|
|
7%
|
|
|
|
|
2
|
|
|
|
4%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nutrinova directly markets
Sunett®
primarily to a limited number of large multinational and
regional customers in the beverage and food industry under
long-term and annual contracts. Nutrinova markets food
protection ingredients primarily through regional distributors
to small and medium sized customers and directly through
regional sales offices to large multinational customers in the
food industry.
Competition
The principal competitors for Nutrinovas
Sunett®
sweetener are Holland Sweetener Company, The NutraSweet Company,
Ajinomoto Co., Inc., Tate & Lyle plc and several
Chinese manufacturers. In sorbates, Nutrinova competes with
Nantong AA, Daicel, Yu Yao/Ningbo, Yancheng AmeriPac and other
Chinese manufacturers of sorbates.
Other
Activities
Other Activities includes revenues mainly from the captive
insurance companies, Pemeas GmbH (Pemeas) until
December 2005 and, since July 2005, AT Plastics. Pemeas develops
high temperature membrane assemblies (MEA) for fuel
cells. We contributed our MEA activity to Pemeas in April 2004.
In December 2005, we sold our common stock interest back to
Pemeas Corporation. In December 2006, we sold our preferred
interest in Pemeas Corporation to BASF. Other Activities also
includes corporate activities, several service companies and
other ancillary businesses, which do not have significant sales.
Our two wholly-owned captive insurance companies are a key
component of our global risk management program, as well as a
form of self insurance for our property, liability and workers
compensation risks. The captive insurance companies issue
insurance policies to our subsidiaries to provide consistent
coverage amid fluctuating costs in the insurance market and to
lower long-term insurance costs by avoiding or reducing
commercial carrier overhead and regulatory fees. The captive
insurance companies issue insurance policies and coordinate
claims handling services with third party service providers.
They retain risk at levels approved by our board of directors
and obtain reinsurance coverage from third parties to limit the
net risk retained. One of the captive insurance companies also
insures certain third party risks.
Investments
We have a significant portfolio of strategic investments,
including a number of ventures, in Asia, North America and
Europe. In aggregate, these strategic investments enjoy
significant sales, earnings and cash flow. We have entered into
these strategic investments in order to gain access to local
markets, minimize costs and accelerate
16
growth in areas we believe have significant future business
potential. See Note 10 to our consolidated financial
statements for additional information.
The table below represents our significant ventures:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Name
|
|
Location
|
|
Ownership
|
|
|
Segment
|
|
Partner(s)
|
|
Year Entered
|
|
|
Equity Investments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
European Oxo GmbH
|
|
Germany
|
|
|
50%
|
|
|
Chemical Products
|
|
Degussa AG
|
|
|
2003
|
|
KEPCO
|
|
South Korea
|
|
|
50%
|
|
|
Ticona
|
|
Mitsubishi Gas Chemical Company,
Inc.
|
|
|
1999
|
|
Polyplastics Co., Ltd.
|
|
Japan
|
|
|
45%
|
|
|
Ticona
|
|
Daicel Chemical Industries Ltd.
|
|
|
1964
|
|
Fortron Industries LLC
|
|
U.S.
|
|
|
50%
|
|
|
Ticona
|
|
Kureha Corporation
|
|
|
1992
|
|
Cost Investments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
National Methanol Co.
|
|
Saudi Arabia
|
|
|
25%
|
|
|
Chemical Products
|
|
Saudi Basic Industries Corporation
(SABIC)/
CTE Petrochemicals
|
|
|
1981
|
|
Kunming Cellulose Fibers Co.
Ltd.
|
|
China
|
|
|
30%
|
|
|
Acetate Products
|
|
China National
Tobacco Corp.
|
|
|
1993
|
|
Nantong Cellulose Fibers Co.
Ltd.
|
|
China
|
|
|
31%
|
|
|
Acetate Products
|
|
China National
Tobacco Corp.
|
|
|
1986
|
|
Zhuhai Cellulose Fibers
Co. Ltd.
|
|
China
|
|
|
30%
|
|
|
Acetate Products
|
|
China National
Tobacco Corp.
|
|
|
1993
|
|
Major
Equity Investments
European Oxo GmbH. European Oxo GmbH
(EOXO) is our 50/50 venture with Degussa for
propylene-based oxo chemicals and has production facilities in
Oberhausen and Marl, Germany. On August 28, 2006, we
entered into an agreement with Degussa pursuant to which Degussa
granted us an option to purchase Degussas interest in
EOXO. In connection with the sale of our oxo products and
derivatives businesses discussed herein, we anticipate giving
notice to Degussa that we will exercise our option, subject to
certain conditions, to purchase their 50% interest, which will
be subsequently sold to Advent International. See Notes 6
and 32 to the consolidated financial statements for further
information.
Korea Engineering Plastics Co. Ltd. Founded in
1987, KEPCO is the leading producer of polyacetal in
South Korea. Mitsubishi owns the remaining 50% of KEPCO.
KEPCO operates a 55,000-ton annual capacity POM plant in Ulsan,
South Korea and participates in the facility in China mentioned
under Polyplastics below.
Polyplastics Co., Ltd. Polyplastics is a
leading supplier of engineering plastics in the Asia-Pacific
region. Polyplastics principal production facilities are
located in Japan, Taiwan, Malaysia and together with KEPCO and
Mitsubishi, China. We believe Polyplastics is the largest
producer and marketer of POM in the Asia-Pacific region.
Fortron Industries LLC. Fortron Industries LLC
is a venture between us and KCI for PPS. Production facilities
are located in Wilmington, North Carolina. We believe Fortron
has the leading technology in linear polymer applications.
Other
Equity Investments
InfraServs. We hold ownership interests in
several InfraServ groups located in Germany. InfraServs own and
develop industrial parks and provide
on-site
general and administrative support to tenants.
Major
Cost Investments
National Methanol Co. (Ibn Sina). With
production facilities in Saudi Arabia, National Methanol Co.
represents 2% of the worlds methanol production capacity
and is the worlds eighth largest producer of MTBE.
Methanol and MTBE are key global commodity chemical products. We
indirectly own a 25% interest in National
17
Methanol Co., with the remainder held by SABIC (50%) and Texas
Eastern Arabian Corporation Ltd. (25%). SABIC has responsibility
for all product marketing.
China Acetate Products Ventures. We hold
approximately 30% ownership interests (50% board representation)
in three separate Acetate Products production entities in China:
the Nantong, Kunming and Zhuhai Cellulose Fiber Companies. In
each instance, Chinese state-owned entities control the
remainder. The ventures fund investments using operating cash
flows.
Certain cost investments where we own greater than a 20%
ownership interest are accounted for under the cost method of
accounting because we cannot exercise significant influence, are
not involved in the
day-to-day
operations and are unable to obtain timely U.S. GAAP
financial information from these entities.
Raw
Materials and Energy
We purchase a variety of raw materials from sources in many
countries for use in our production processes. We have a policy
of maintaining, when available, multiple sources of supply for
materials. However, some of our individual plants may have
single sources of supply for some of their raw materials, such
as carbon monoxide, steam and acetaldehyde. Although we have
been able to obtain sufficient supplies of raw materials, there
can be no assurance that unforeseen developments will not affect
our raw material supply. Even if we have multiple sources of
supply for a raw material, there can be no assurance that these
sources can make up for the loss of a major supplier. There
cannot be any guarantee that profitability will not be affected
should we be required to qualify additional sources of supply in
the event of the loss of a sole supplier. In addition, the price
of raw materials varies, often substantially, from year to year.
A substantial portion of our products and raw materials are
commodities whose prices fluctuate as market supply/demand
fundamentals change. Our production facilities rely largely on
coal, fuel oil, natural gas and electricity for energy. Most of
the raw materials for our European operations are centrally
purchased by our subsidiary, which also buys raw materials on
behalf of third parties. We manage our exposure through the use
of derivative instruments and forward purchase contracts for
commodity price hedging, entering into long-term supply
agreements and multi-year purchasing and sales agreements. See
Notes 4 and 24 to the consolidated financial statements for
additional information.
We also currently lease supplies of various precious metals,
such as rhodium, used as catalysts for the manufacture of
chemical products. With growing demand for these precious
metals, most notably in the automotive industry, the cost to
purchase or lease these precious metals has increased, caused by
a shortage in supply. For precious metals, the leases are
distributed between a minimum of three lessors per product and
are divided into several contracts. Although we seek to offset
increases in raw material prices with corresponding increases in
the prices of our products, we may not be able to do so, and
there may be periods when such product price increases lag
behind raw material cost increases.
Research
and Development
All of our businesses conduct research and development
activities to increase competitiveness. Our businesses are
innovation-oriented and conduct research and development
activities to develop new, and optimize existing, production
technologies, as well as to develop commercially viable new
products and applications. We consider the amount spent during
each of the last three fiscal years on research and development
activities to be adequate to drive our growth program.
Intellectual
Property
We attach great importance to patents, trademarks, copyrights
and product designs in order to protect our investment in
research and development, manufacturing and marketing. Our
policy is to seek the widest possible protection for significant
product and process developments in our major markets. Patents
may cover products, processes, intermediate products and product
uses. We also seek to register trademarks extensively as a means
of protecting the brand names of our products, which brand names
become more important once the corresponding
18
patents have expired. We protect our trademarks vigorously
against infringement and also seek to register design protection
where appropriate.
In most industrial countries, patent protection exists for new
substances and formulations, as well as for unique applications
and production processes. However, we do business in regions of
the world where intellectual property protection may be limited
and difficult to enforce. We maintain strict information
security policies and procedures wherever we do business. Such
information security policies and procedures include data
encryption, controls over the disclosure and safekeeping of
confidential information, as well as employee awareness
training. Moreover, we monitor our competitors and vigorously
challenge patent and trademark infringement. For example,
Chemical Products maintains a strict patent enforcement
strategy, which has resulted in favorable outcomes in a number
of patent infringement matters in Europe, Asia and the United
States. We are currently pursuing a number of matters relating
to the infringement of our acetic acid patents. Some of our
earlier acetic acid patents will expire in 2007; other patent
applications covering acetic acid are presently pending.
Neither our business as a whole nor any particular segment is
materially dependent upon any one particular patent, trademark,
copyright or trade secret.
Environmental
and Other Regulation
Matters pertaining to the environment are discussed in
Item 1A. Risk Factors, Item 7. Managements
Discussion and Analysis of Financial Condition and Results of
Operations, and Notes 18 and 25 to the consolidated
financial statements
Employees
As of December 31, 2006, we had approximately 8,900
employees worldwide from continuing operations, compared to
9,300 as of December 31, 2005. This represents a decrease
of approximately 4%. The following table sets forth the
approximate number of employees on a continuing basis as of
December 31, 2006, 2005 and 2004.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employees as of December 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
North America
|
|
|
4,700
|
|
|
|
4,900
|
|
|
|
5,500
|
|
thereof USA
|
|
|
3,300
|
|
|
|
3,500
|
|
|
|
4,000
|
|
thereof Canada
|
|
|
500
|
|
|
|
600
|
|
|
|
400
|
|
thereof Mexico
|
|
|
900
|
|
|
|
800
|
|
|
|
1,100
|
|
Europe
|
|
|
3,900
|
|
|
|
4,100
|
|
|
|
3,300
|
|
thereof Germany
|
|
|
2,600
|
|
|
|
2,800
|
|
|
|
3,000
|
|
Asia
|
|
|
250
|
|
|
|
200
|
|
|
|
200
|
|
Rest of World
|
|
|
50
|
|
|
|
100
|
|
|
|
100
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Employees
|
|
|
8,900
|
|
|
|
9,300
|
|
|
|
9,100
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Many of our employees are unionized, particularly in Germany,
Canada, Mexico, Brazil, Belgium and France. However, in the
United States, less than one quarter of our employees are
unionized. Moreover, in Germany and France, wages and general
working conditions are often the subject of centrally negotiated
collective bargaining agreements. Within the limits established
by these agreements, our various subsidiaries negotiate directly
with the unions and other labor organizations, such as
workers councils, representing the employees. Collective
bargaining agreements between the German chemical employers
associations and unions relating to remuneration typically have
a term of one year, while in the United States a three year term
for collective bargaining agreements is typical. We offer
comprehensive benefit plans for employees and their families and
believe our relations with employees are satisfactory.
19
Backlog
We do not consider backlog to be a significant indicator of the
level of future sales activity. In general, we do not
manufacture our products against a backlog of orders. Production
and inventory levels are based on the level of incoming orders
as well as projections of future demand. Therefore, we believe
that backlog information is not material to understanding our
overall business and should not be considered a reliable
indicator of our ability to achieve any particular level of
revenue or financial performance.
Available
Information Securities and Exchange Commission
(SEC) Filings and Corporate Governance
Materials
We make available free of charge, through our Internet website
(www.celanese.com), our annual reports on
Form 10-K,
quarterly reports on
Form 10-Q,
current reports on
Form 8-K
and amendments to those reports filed or furnished pursuant to
Section 13(a) or 15(d) of the Securities Exchange Act of
1934, as soon as reasonably practicable after electronically
filing such material with, or furnishing it to, the SEC. The SEC
maintains an Internet site that contains reports, proxy and
information statements, and other information regarding issuers,
including Celanese Corporation, that electronically file with
the SEC at http://www.sec.gov.
We also make available free of charge, through our internet
website, our Corporate Governance Guidelines of our Board of
Directors and the charters of each of the committees of the
board. Such materials are also available in print upon the
written request of any shareholder to Celanese Corporation,
1601 West LBJ Freeway, Dallas, Texas,
75234-6034,
Attention: Investor Relations.
Many factors could have an effect on our financial condition,
cash flows and results of operations. We are subject to various
risks resulting from changing economic, environmental,
political, industry, business and financial conditions. The
factors described below represent our principal risks.
Risks
Related to Our Business
We are
an international company and are exposed to general economic,
political and regulatory conditions and risks in the countries
in which we have significant operations.
We operate in the global market and have customers in many
countries. We have major facilities located in North America,
Europe and Asia, hold interests in ventures that operate in
Germany, China, Japan, South Korea and Saudi Arabia. Our
principal customers are similarly global in scope, and the
prices of our most significant products are typically world
market prices. Consequently, our business and financial results
are affected directly and indirectly by world economic,
political and regulatory conditions.
Conditions such as the uncertainties associated with war,
terrorist activities, epidemics, pandemics or political
instability in any of the countries in which we operate could
affect us by causing delays or losses in the supply or delivery
of raw materials and products as well as increasing security
costs, insurance premiums and other expenses. These conditions
could also result in or lengthen economic recession in the
United States, Europe, Asia or elsewhere. Moreover, changes in
laws or regulations, such as unexpected changes in regulatory
requirements (including import or export licensing
requirements), or changes in the reporting requirements of the
United States, German or European Union governmental agencies,
could increase the cost of doing business in these regions. Any
of these conditions may have an effect on our business and
financial results as a whole and may result in volatile current
and future prices for our securities, including our stock.
The
industries of many of our customers, particularly the
automotive, electrical, construction and textile industries are
cyclical in nature and sensitive to changes in economic
conditions. A downturn in one or more of these industries may
result in a reduction in our operating margins or in operating
losses.
Some of the markets in which our customers participate, such as
the automotive, electrical, construction and textile industries,
are cyclical in nature, thus posing a risk to us which is beyond
our control. These markets are
20
highly competitive, to a large extent driven by end-use markets,
and may experience overcapacity, all of which may affect demand
for and pricing of our products.
We are
subject to risks associated with the increased volatility in the
prices and availability of key raw materials and
energy.
We purchase significant amounts of natural gas, ethylene,
butane, methanol and propylene from third parties for use in our
production of basic chemicals in the Chemical Products segment,
principally formaldehyde, acetic acid and VAM. We use a portion
of our output of these chemicals, in turn, as inputs in the
production of further products in all our segments. We also
purchase significant amounts of cellulose or wood pulp for use
in our production of cellulose acetate in the Acetate Products
segment. We purchase significant amounts of natural gas,
electricity, coal and fuel oil to supply the energy required in
our production processes. Prices of natural gas, oil and other
hydrocarbons and energy increased dramatically in 2006 and 2005.
We own or lease supplies of various precious metals, such as
rhodium, used as catalysts for the production of these
chemicals. With growing demand for these precious metals, most
notably in the automotive industry, the cost to purchase or
lease these precious metals has increased, caused by a shortage
in supply.
We are exposed to any volatility in the prices of our raw
materials and energy. Although we have agreements providing for
the supply of natural gas, ethylene, propylene, wood pulp,
electricity, coal and fuel oil, the contractual prices for these
raw materials and energy vary with market conditions and may be
highly volatile. Factors which have caused volatility in our raw
material prices in the past and which may do so in the future
include:
|
|
|
|
|
Shortages of raw materials due to increasing demand, e.g., from
growing uses or new uses;
|
|
|
|
Capacity constraints, e.g., due to construction delays, strike
action or involuntary shutdowns;
|
|
|
|
The general level of business and economic activity; and
|
|
|
|
The direct or indirect effect of governmental regulation.
|
If we are not able to fully offset the effects of higher energy
and raw material costs, or if such commodities were unavailable,
it could have a significant adverse effect on our financial
results.
Failure
to develop new products and production technologies or to
implement productivity and cost reduction initiatives
successfully may harm our competitive position.
Our operating results, especially in our Performance Products
and Ticona segments, depend significantly on the development of
commercially viable new products, product grades and
applications, as well as production technologies. If we are
unsuccessful in developing new products, applications and
production processes in the future, our competitive position and
operating results may be negatively affected. Likewise, we have
undertaken and are continuing to undertake initiatives in all
segments to improve productivity and performance and to generate
cost savings. These initiatives may not be completed or
beneficial or the estimated cost savings from such activities
may not be realized.
Environmental
regulations and other obligations relating to environmental
matters could subject us to liability for fines,
clean-ups
and other damages, require us to incur significant costs to
modify our operations and increase our manufacturing and
delivery costs.
Costs related to our compliance with environmental laws and
regulations, and potential obligations with respect to
contaminated sites may have a significant negative impact on our
operating results. These include obligations related to sites
currently or formerly owned or operated by us, or where waste
from our operations was disposed. We also have obligations
related to the indemnity agreement contained in the demerger and
transfer agreement between CAG and Hoechst, also referred to as
the demerger agreement, for environmental matters arising out of
certain divestitures that took place prior to the demerger. See
Managements Discussion and Analysis of Financial
Condition and Results of Operations Critical
Accounting Policies and Estimates Environmental
Liabilities and Notes 18 and 25 to the consolidated
financial statements.
21
Our operations are subject to extensive international, national,
state, local, and other supranational laws and regulations that
govern environmental and health and safety matters. We incur
substantial capital and other costs to comply with these
requirements. If we violate them, we can be held liable for
substantial fines and other sanctions, including limitations on
our operations as a result of changes to or revocations of
environmental permits involved. Stricter environmental, safety
and health laws, regulations and enforcement policies could
result in substantial costs and liabilities to us or limitations
on our operations and could subject our handling, manufacture,
use, reuse or disposal of substances or pollutants to more
rigorous scrutiny than at present. Consequently, compliance with
these laws and regulations could result in significant capital
expenditures as well as other costs and liabilities, which could
cause our business and operating results to be less favorable
than expected.
We are also involved in several claims, lawsuits and
administrative proceedings relating to environmental matters. An
adverse outcome in any of them may negatively affect our
earnings and cash flows in a particular reporting period.
Changes
in environmental, health and safety regulatory requirements
could lead to a decrease in demand for our
products.
New or revised governmental regulations relating to health,
safety and the environment may also affect demand for our
products.
Pursuant to the European Union regulation on Risk Assessment of
Existing Chemicals, the European Chemicals Bureau of the
European Commission has been conducting risk assessments on
approximately 140 major chemicals. Some of the chemicals
initially being evaluated include VAM, which we produce. These
risk assessments entail a multi-stage process to determine to
what extent the European Commission should classify the chemical
as a carcinogen and, if so, whether this classification and
related labeling requirements should apply only to finished
products that contain specified threshold concentrations of a
particular chemical. In the case of VAM, we currently do not
expect a final ruling until the end of 2007. We and other VAM
producers are participating in this process with detailed
scientific analyses supporting the industrys position that
VAM is not a probable human carcinogen and that labeling of
final products should not be required. We cannot predict the
outcome or effect of any final ruling.
Several recent studies have investigated possible links between
formaldehyde exposure and various end points including leukemia.
The International Agency for Research on Cancer or IARC recently
reclassified formaldehyde from Group 2A (probable human
carcinogen) to Group 1 (known human carcinogen) based on studies
linking formaldehyde exposure to nasopharyngeal cancer, a rare
cancer in humans. IARC also concluded that there is insufficient
evidence for a causal association between leukemia and
occupational exposure to formaldehyde, although it also
characterized evidence for such an association as strong. The
results of IARCs review will be examined by government
agencies with responsibility for setting worker and
environmental exposure standards and labeling requirements. We
are a producer of formaldehyde and plastics derived from
formaldehyde. We are participating together with other producers
and users in the evaluations of these findings. We cannot
predict the final effect of IARCs reclassification.
Other recent initiatives will potentially require toxicological
testing and risk assessments of a wide variety of chemicals,
including chemicals used or produced by us. These initiatives
include the Voluntary Childrens Chemical Evaluation
Program and High Production Volume Chemical Initiative in the
United States, as well as various European Commission programs,
such as the new European Environment and Health Strategy,
commonly known as SCALE, as well as the Proposal for the
Registration, Evaluation, Authorization and Restriction of
Chemicals or REACH. REACH, which the European Commission
proposed in October 2003, will establish a system to register
and evaluate chemicals manufactured in, or imported to, the
European Union. Additional testing, documentation and risk
assessments will occur for the chemical industry. This will
affect European producers of chemicals as well as all chemical
companies worldwide that export to member states of the European
Union.
The above-mentioned assessments in the United States and Europe
may result in heightened concerns about the chemicals involved
and additional requirements being placed on the production,
handling, labeling or use of the subject chemicals. Such
concerns and additional requirements could increase the cost
incurred by our customers to
22
use our chemical products and otherwise limit the use of these
products, which could lead to a decrease in demand for these
products. Such a decrease in demand would likely have an adverse
impact on our business and results of operations.
Our
production facilities handle the processing of some volatile and
hazardous materials that subject us to operating risks that
could have a negative effect on our operating
results.
Our operations are subject to operating risks associated with
chemical manufacturing, including the related storage and
transportation of raw materials, products and waste. These risks
include, among other things pipeline and storage tank leaks and
ruptures, explosions and fires and discharges or releases of
toxic or hazardous substances.
These operating risks can cause personal injury, property damage
and environmental contamination, and may result in the shutdown
of affected facilities and the imposition of civil or criminal
penalties. The occurrence of any of these events may disrupt
production and have a negative effect on the productivity and
profitability of a particular manufacturing facility and our
operating results and cash flows.
Recently
proposed federal legislation aimed at increasing security at
certain chemical production plants and similar legislation that
may be proposed in the future could, if passed into law, require
us to relocate certain manufacturing activities and require us
to alter or discontinue our production of certain chemical
products, thereby increasing our operating costs and causing an
adverse effect on our results of operations.
Legislation is currently pending in Congress which is aimed at
decreasing the risk, and effects, of potential terrorist attacks
on chemical plants located within the United States. Pursuant to
proposed legislation, these goals would be accomplished in part
through the requirement that certain high-priority facilities
develop a prevention, preparedness, and response plan after
conducting a vulnerability assessment. In addition, companies
may be required to evaluate the possibility of using less
dangerous chemicals and technologies as part of their
vulnerability assessments and prevention plans and implementing
feasible safer technologies in order to minimize potential
damage to their facilities from a terrorist attack. Pending
legislation will likely be revised further, and additional
legislation may be proposed in the future on this topic. It is
possible that such future legislation could contain terms that
are more restrictive than what has recently been proposed and
which would be more costly to us. We cannot predict the final
form of currently pending legislation, or other related
legislation that may be passed and can provide no assurance that
such legislation will not have an adverse effect on our results
of operations in a future reporting period.
Our
significant
non-U.S. operations
expose us to global exchange rate fluctuations that could
adversely impact our profitability.
We are exposed to market risk through commercial and financial
operations. Our market risk consists principally of exposure to
fluctuations in currency exchange and interest rates. As we
conduct a significant portion of our operations outside the
United States, fluctuations in currencies of other countries,
especially the euro, may materially affect our operating
results. For example, changes in currency exchange rates may
decrease our profits in comparison to the profits of our
competitors on the same products sold in the same markets and
increase the cost of items required in our operations.
A substantial portion of our net sales is denominated in
currencies other than the U.S. dollar. In our consolidated
financial statements, we translate our local currency financial
results into U.S. dollars based on average exchange rates
prevailing during a reporting period or the exchange rate at the
end of that period. During times of a strengthening
U.S. dollar, at a constant level of business, our reported
international sales, earnings, assets and liabilities will be
reduced because the local currency will translate into fewer
U.S. dollars.
In addition to currency translation risks, we incur a currency
transaction risk whenever one of our operating subsidiaries
enters into either a purchase or a sales transaction using a
currency different from the operating subsidiarys
functional currency. Given the volatility of exchange rates, we
may not be able to manage our currency transaction and
translation risks effectively, and volatility in currency
exchange rates may expose our financial
23
condition or results of operations to a significant additional
risk. Since a portion of our indebtedness is and will be
denominated in currencies other than U.S. dollars, a
weakening of the U.S. dollar could make it more difficult
for us to repay our indebtedness.
We use financial instruments to hedge our exposure to foreign
currency fluctuations, but we cannot guarantee that our hedging
strategies will be effective.
Failure to effectively manage these risks could have an adverse
impact on our financial position, results of operations and cash
flows
Significant
changes in pension fund investment performance or assumptions
relating to pension costs may have a material effect on the
valuation of pension obligations, the funded status of pension
plans, and our pension cost.
Our funding policy for pension plans is to accumulate plan
assets that, over the long run, will approximate the present
value of projected benefit obligations. Our pension cost is
materially affected by the discount rate used to measure pension
obligations, the level of plan assets available to fund those
obligations at the measurement date and the expected long-term
rate of return on plan assets. Significant changes in investment
performance or a change in the portfolio mix of invested assets
can result in corresponding increases and decreases in the
valuation of plan assets, particularly equity securities, or in
a change of the expected rate of return on plan assets. A change
in the discount rate would result in a significant increase or
decrease in the valuation of pension obligations, affecting the
reported funded status of our pension plans as well as the net
periodic pension cost in the following fiscal years. Similarly,
changes in the expected return on plan assets can result in
significant changes in the net periodic pension cost for
subsequent fiscal years.
CAG
may be required to make payments to Hoechst.
Under its 1999 demerger agreement with Hoechst, CAG agreed to
indemnify Hoechst for environmental liabilities that Hoechst may
incur with respect to CAGs German production sites, which
were transferred from Hoechst to CAG in connection with the
demerger. CAG also has an obligation to indemnify Hoechst
against liabilities for environmental damages or contamination
arising under certain divestiture agreements entered into by
Hoechst prior to the demerger. As the indemnification
obligations depend on the occurrence of unpredictable future
events, the costs associated with them are not yet determinable
and may materially affect operating results.
CAGs obligation to indemnify Hoechst against liabilities
for environmental contamination in connection with the
divestiture agreements is subject to the following thresholds:
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CAG will indemnify Hoechst for the total amount of these
liabilities up to 250 million;
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Hoechst will bear the full amount of those liabilities between
250 million and 750 million; and
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CAG will indemnify Hoechst for one third of those liabilities
for amounts exceeding 750 million.
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CAG has made total cumulative payments through December 31,
2006 of $44 million for environmental contamination
liabilities in connection with the divestiture agreements, and
may be required to make additional payments in the future. As of
December 31, 2006, we have reserves of approximately
$33 million for this contingency, and may be required to
record additional reserves in the future.
Also, CAG has undertaken in the demerger agreement to indemnify
Hoechst to the extent that Hoechst is required to discharge
liabilities, including tax liabilities, in relation to assets
included in the demerger, where such liabilities have not been
demerged due to transfer or other restrictions. CAG did not make
any payments to Hoechst during the year ended December 31,
2006, 2005 or 2004 in connection with this indemnity.
Under the demerger agreement, CAG will also be responsible,
directly or indirectly, for all of Hoechsts obligations to
past employees of businesses that were demerged to CAG. Under
the demerger agreement, Hoechst agreed to indemnify CAG from
liabilities (other than liabilities for environmental
contamination) stemming from the agreements governing the
divestiture of Hoechsts polyester businesses, which were
demerged to CAG, insofar as such liabilities relate to the
European part of that business. Hoechst has also agreed to bear
80% of the financial
24
obligations arising in connection with the government
investigation and litigation associated with the sorbates
industry for price fixing described in Note 25 to the
consolidated financial statements, and CAG has agreed to bear
the remaining 20%.
Our
variable rate indebtedness subjects us to interest rate risk,
which could cause our debt service obligations to increase
significantly and affect our operating results.
Certain of our borrowings, primarily borrowings under the
amended and restated senior credit facilities, are at variable
rates of interest and expose us to interest rate risk. If
interest rates were to increase, our debt service obligations on
our variable rate indebtedness would increase even though the
amount borrowed remained the same. As of December 31, 2006,
we had approximately $1.9 billion of variable rate debt, of
which $0.3 billion is hedged with an interest rate swap,
which leaves us approximately $1.6 billion of variable rate
debt subject to interest rate exposure. Accordingly, a 1%
increase in interest rates would increase annual interest
expense by approximately $16 million. There can be no
assurance that interest rates will not rise significantly in the
future. Such an increase could have an adverse impact on our
future results of operations and cash flows.
The
disposition by the Original Shareholders of at least 90% of
their equity interest will satisfy a vesting condition under our
deferred compensation plan.
In December 2004, we approved, among other incentive and
retention programs, a deferred compensation plan for executive
officers and key employees. The programs were intended to align
management performance with the creation of shareholder value.
The deferred compensation plan has an aggregate maximum amount
payable of $196 million over five years ending in 2009. The
initial component of the deferred compensation plan vested in
2004 and was paid in the first quarter of 2005. The remaining
aggregate maximum amount payable of $142 million is subject
to downward adjustment if the price of our Series A common
stock falls below the initial public offering price of
$16 per share and vests subject to both (i) continued
employment or the achievement of certain performance criteria
and (2) the disposition by three of the four Original
Shareholders of at least 90% of their equity interest in the
Company with at least a 25% cash internal rate of return on
their equity interest. The Original Shareholders have an equity
interest of approximately 14.09%. Upon the occurrence of a
qualifying sale, as defined, the amount vested and payable under
the plan as of December 31, 2006 would be approximately
$75 million, exclusive of $19 million accrued in 2006
and payable in 2007 due to the accelerated vesting of certain
plan participants.
Our
future success will depend in part on our ability to protect our
intellectual property rights. Our inability to enforce these
rights could reduce our ability to maintain our market position
and our profit margins.
We attach great importance to patents, trademarks, copyrights
and product designs in order to protect our investment in
research and development, manufacturing and marketing. Our
policy is to seek the widest possible protection for significant
product and process developments in our major markets. Patents
may cover products, processes, intermediate products and product
uses. Protection for individual products extends for varying
periods in accordance with the date of patent application filing
and the legal life of patents in the various countries. The
protection afforded, which may also vary from country to
country, depends upon the type of patent and its scope of
coverage. As patents expire, the products and processes
described and claimed in those patents become generally
available for use by the public. Our continued growth strategy
may bring us to regions of the world where intellectual property
protection may be limited and difficult to enforce.
We also seek to register trademarks extensively as a means of
protecting the brand names of our products, which brand names
become more important once the corresponding patents have
expired. If we are not successful in protecting our trademark or
patent rights, our revenues, results of operations and cash
flows may be adversely affected.
25
Provisions
in our second amended and restated certificate of incorporation
and amended and restated bylaws, as well as any
shareholders rights plan, may discourage a takeover
attempt.
Provisions contained in our second amended and restated
certificate of incorporation and bylaws could make it more
difficult for a third party to acquire us, even if doing so
might be beneficial to our shareholders. Provisions of our
second amended and restated certificate of incorporation and
bylaws impose various procedural and other requirements, which
could make it more difficult for shareholders to effect certain
corporate actions. For example, our second amended and restated
certificate of incorporation authorizes our board of directors
to determine the rights, preferences, privileges and
restrictions of unissued series of preferred stock, without any
vote or action by our shareholders. Thus, our board of directors
can authorize and issue shares of preferred stock with voting or
conversion rights that could adversely affect the voting or
other rights of holders of our Series A common stock. These
rights may have the effect of delaying or deterring a change of
control of our company. In addition, a change of control of our
company may be delayed or deterred as a result of our having
three classes of directors (each class elected for a three year
term) or as a result of any shareholders rights plan that
our board of directors may adopt. These provisions could limit
the price that certain investors might be willing to pay in the
future for shares of our Series A common stock.
Risks
Related to the Acquisition of CAG
The
amounts of the fair cash compensation and of the guaranteed
annual payment offered under the domination and profit and loss
transfer agreement (Domination Agreement) may be
increased, which may further reduce the funds the Purchaser can
otherwise make available to us.
Several minority shareholders of CAG have initiated special
award proceedings seeking the courts review of the amounts
of the fair cash compensation and of the guaranteed annual
payment offered under the Domination Agreement. On
March 14, 2005, the Frankfurt District Court dismissed on
grounds of inadmissibility the motions of all minority
shareholders regarding the initiation of these special award
proceedings. In January 2006, the Frankfurt Higher District
Court ruled that the appeals were admissible, and the
proceedings will therefore continue. On December 12, 2006,
the Frankfurt District Court appointed an expert to help
determine the value of CAG. As a result of these proceedings,
the amounts of the fair cash compensation and of the guaranteed
annual payment could be increased by the court, and the
Purchaser would be required to make such payments within two
months after the publication of the courts ruling. Any
such increase may be substantial. All minority shareholders
including those who have already received the fair cash
compensation would be entitled to claim the respective higher
amounts. This may reduce the funds the Purchaser can make
available to us and, accordingly, diminish our ability to make
payments on our indebtedness. See Notes 2 and 25 to our
consolidated financial statements for further information.
The
Purchaser may be required to compensate CAG for annual losses,
which may reduce the funds the Purchaser can otherwise make
available to us.
Under the Domination Agreement, the Purchaser is required, among
other things, to compensate CAG for any annual loss incurred,
determined in accordance with German accounting requirements, by
CAG at the end of the fiscal year in which the loss was
incurred. This obligation to compensate CAG for annual losses
will apply during the entire term of the Domination Agreement.
If CAG incurs losses during any period of the operative term of
the Domination Agreement and if such losses lead to an annual
loss of CAG at the end of any given fiscal year during the term
of the Domination Agreement, the Purchaser will be obligated to
make a corresponding cash payment to CAG to the extent that the
respective annual loss is not fully compensated for by the
dissolution of profit reserves accrued at the level of CAG
during the term of the Domination Agreement. The Purchaser may
be able to reduce or avoid cash payments to CAG by off-setting
against such loss compensation claims by CAG any valuable
counterclaims against CAG that the Purchaser may have. If the
Purchaser is obligated to make cash payments to CAG to cover an
annual loss, we may not have sufficient funds to make payments
on our indebtedness when due and, unless the Purchaser is able
to obtain funds from a source other than annual profits of CAG,
the Purchaser may not be able to satisfy its obligation to fund
such shortfall. See Note 2 to the consolidated financial
statements.
26
We and
two of our subsidiaries have taken on certain obligations with
respect to the Purchasers obligation under the Domination
Agreement and intercompany indebtedness to CAG, which may
diminish our ability to make payments on our
indebtedness.
Our subsidiaries, Celanese Caylux and BCP Crystal, have each
agreed to provide the Purchaser with financing so that the
Purchaser is at all times in a position to completely meet its
obligations under, or in connection with, the Domination
Agreement. In addition, Celanese has guaranteed (i) that
the Purchaser will meet its obligation under the Domination
Agreement to compensate CAG for any annual loss incurred by CAG
during the term of the Domination Agreement; and (ii) the
repayment of all existing intercompany indebtedness of
Celaneses subsidiaries to CAG. Further, under the terms of
Celaneses guarantee, in certain limited circumstances CAG
may be entitled to require the immediate repayment of some or
all of the intercompany indebtedness owed by Celaneses
subsidiaries to CAG. If Celanese, Celanese Caylux
and/or BCP
Crystal are obligated to make payments under their obligations
to the Purchaser or CAG, as the case may be, or if the
intercompany indebtedness owed to CAG is accelerated, we may not
have sufficient funds for payments on our indebtedness when due
or other expenditures.
The
price paid by the Purchaser for the acquisition of the remaining
outstanding CAG shares may be challenged in court.
The price could increase if the amount of fair cash compensation
is successfully challenged in court. See Note 25 to our
consolidated financial statements for further information.
Risks
Related to Our Indebtedness
Our
high level of indebtedness could diminish our ability to raise
additional capital to fund our operations, limit our ability to
react to changes in the economy or the chemicals industry and
prevent us from meeting obligations under our
indebtedness.
We are highly leveraged. Our total indebtedness is approximately
$3.5 billion as of December 31, 2006 (excluding
$134 million of future accretion on the senior discount
notes).
Our substantial debt could have important consequences,
including:
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making it more difficult for us to make payments on our debt;
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increasing vulnerability to general economic and industry
conditions;
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requiring a substantial portion of cash flow from operations to
be dedicated to the payment of principal and interest on
indebtedness, therefore reducing our ability to use our cash
flow to fund operations, capital expenditures and future
business opportunities;
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exposing us to the risk of increased interest rates as certain
of our borrowings, primarily the borrowings under the amended
and restated senior credit facilities, are at variable rates of
interest;
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limiting our ability to obtain additional financing for working
capital, capital expenditures, product development, debt service
requirements, acquisitions and general corporate or other
purposes; and
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limiting our ability to adjust to changing market conditions and
placing us at a competitive disadvantage compared to our
competitors who have less debt.
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Despite
our current high leverage, we and our subsidiaries may be able
to incur substantially more debt. This could further exacerbate
the risks of our high leverage.
We may be able to incur substantial additional indebtedness in
the future. The terms of our existing debt do not fully prohibit
us from doing so. If new debt, including amounts available under
our amended and restated senior credit facilities, is added to
our current debt levels, the related risks that we now face
could intensify. See Managements Discussion and
Analysis of Financial Condition and Results of
Operations Liquidity and Capital
Resources Liquidity Contractual
Obligations.
27
We may
not be able to generate sufficient cash to service our
indebtedness, and may be forced to take other actions to satisfy
obligations under our indebtedness, which may not be
successful.
Our ability to satisfy our cash needs depends on cash on hand,
receipt of additional capital, including possible additional
borrowings, and receipt of cash from our subsidiaries by way of
distributions, advances or cash payments. See
Managements Discussion and Analysis of Financial
Condition and Results of Operations Liquidity and
Capital Resources Liquidity Contractual
Obligations.
Our ability to make scheduled payments on or to refinance our
debt obligations depends on the financial condition and
operating performance of our subsidiaries, which is subject to
prevailing economic and competitive conditions and to certain
financial, business and other factors beyond our control. We may
not be able to maintain a level of cash flows from operating
activities sufficient to permit us to pay the principal,
premium, if any, and interest on our indebtedness.
If our cash flows and capital resources are insufficient to fund
our debt service obligations, we may be forced to reduce or
delay capital expenditures, sell assets, seek additional capital
or restructure or refinance our indebtedness. These alternative
measures may not be successful and may not permit us to meet our
scheduled debt service obligations. In the absence of such
operating results and resources, we could face substantial
liquidity problems and might be required to dispose of material
assets or operations to meet our debt service and other
obligations. The amended and restated senior credit facilities
and the indentures governing our indebtedness restrict our
ability to dispose of assets and use the proceeds from the
disposition. We may not be able to consummate those dispositions
or to obtain the proceeds which we could realize from them and
these proceeds may not be adequate to meet any debt service
obligations then due.
Restrictive
covenants in our debt instruments may limit our ability to
engage in certain transactions and may diminish our ability to
make payments on our indebtedness.
The amended and restated senior credit facilities and the
indentures governing our indebtedness contain various covenants
that limit our ability to engage in specified types of
transactions. The covenants contained in the indentures limit
the ability of Crystal LLC, BCP Crystal and their restricted
subsidiaries to, among other things, incur additional
indebtedness or issue preferred stock, pay dividends on or make
other distributions on or repurchase their capital stock or make
other restricted payments, make investments, and sell certain
assets.
In addition, the amended and restated senior credit facilities
contain covenants that require Celanese Holdings to maintain
specified financial ratios and satisfy other financial condition
tests. Celanese Holdings ability to meet those financial
ratios and tests can be affected by events beyond its control,
and it may not be able to meet those tests at all. A breach of
any of these covenants could result in a default under the
amended and restated senior credit facilities. Upon the
occurrence of an event of default under the amended and restated
senior credit facilities, the lenders could elect to declare all
amounts outstanding under the amended and restated senior credit
facilities to be immediately due and payable and terminate all
commitments to extend further credit. If Celanese Holdings were
unable to repay those amounts, the lenders under the amended and
restated senior credit facilities could proceed against the
collateral granted to them to secure that indebtedness. Our
subsidiaries have pledged a significant portion of our assets as
collateral under the amended and restated senior credit
facilities. If the lenders under the amended and restated senior
credit facilities accelerate the repayment of borrowings, we may
not have sufficient assets to repay amounts borrowed under the
amended and restated senior credit facilities as well as their
other indebtedness, which could have a material adverse effect
on the value of our stock.
The
terms of our amended and restated senior credit facilities limit
the ability of BCP Crystal and its subsidiaries to pay dividends
or otherwise transfer their assets to us.
Our operations are conducted through our subsidiaries and our
ability to pay dividends is dependent on the earnings and the
distribution of funds from our subsidiaries. However, the terms
of our amended and restated senior credit facilities limit the
ability of BCP Crystal and its subsidiaries to pay dividends or
otherwise transfer their assets to us. Accordingly, our ability
to pay dividends on our stock is similarly limited.
28
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Item 1B.
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Unresolved
Staff Comments
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None
Description
of Property
As of December 31, 2006, we had numerous production and
manufacturing facilities throughout the world. We also own or
lease other properties, including office buildings, warehouses,
pipelines, research and development facilities and sales
offices. We continuously review and evaluate our facilities as a
part of our strategy to optimize our business portfolio. The
following table sets forth a list of our principal production
and other facilities throughout the world as of
December 31, 2006.
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Site
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Leased/Owned
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Products/Functions
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Corporate Offices
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Dallas, Texas, USA
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Leased
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Corporate headquarters
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Kronberg/Taunus, Germany
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Leased
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Administrative offices
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Chemical Products
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Bay City, Texas, USA
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Owned
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Butyl acetate, Iso-butylacetate,
Propylacetate, VAM, Carboxylic acids, n/i-Butyraldehyde, Butyl
alcohols, Propionaldehyde, Propyl alcohol
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Bishop, Texas, USA
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Owned
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Formaldehyde, Methanol,
Pentaerythritol, Polyols
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Boucherville, Quebec, Canada
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Owned
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Conventional emulsions
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Calvert City, Kentucky, USA
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Leased
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PVOH
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Cangrejera, Veracruz, Mexico
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Owned
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Acetic anhydride, Acetone
derivatives, Ethyl acetate, VAM, Methyl amines
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Clear Lake, Texas, USA
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Owned
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Acetic acid, VAM
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Edmonton, Alberta, Canada
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Owned
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Methanol
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Enoree, South Carolina, USA
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Owned
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Conventional emulsions, Vinyl
acetate ethylene emulsions
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Frankfurt am Main, Germany
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Owned by InfraServ GmbH &
Co. Hoechst KG, in which CAG holds a 31.2% limited partnership
interest
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Acetaldehyde, Butyl acetate
Conventional emulsions,Vinyl acetate ethylene emulsions, VAM
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Geleen, Netherlands
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Owned
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Vinyl acetate ethylene emulsions
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Guardo, Spain
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Owned
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PVOH, Polyvinyl acetate
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Meredosia, Illinois, USA
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Owned
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Vinyl acetate ethylene emulsions,
Conventional emulsions
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Nanjing, China
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Leased
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Acetic acid, Acetic anhydride
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Oberhausen, Germany
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Owned by InfraServ GmbH &
Co. Oberhausen KG, in which CAG holds an 84.0% limited
partnership interest
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Amines, Carboxylic acids,
Neopentyl glycols
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Pampa, Texas, USA
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Owned
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Acetic acid, Acetic anhydride,
Ethyl acetate
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Pardies, France
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Owned
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Acetic acid, VAM
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29
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Site
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Leased/Owned
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Products/Functions
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Roussillon, France
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Leased
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Acetic anhydride, Polyvinyl acetate
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Pasadena, Texas, USA
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Leased
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PVOH
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Jurong Island, Singapore
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Owned
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Acetic acid, Butyl acetate, Ethyl
acetate, VAM
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Koper, Slovenia
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Owned
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Conventional emulsions
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Shanghai, China
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Leased
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Acetic acid
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Tarragona, Spain
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Owned by Complejo Industrial Taqsa
AIE, in which CAG holds a 15.0% share
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Vinyl acetate monomer, Vinyl
acetate ethylene emulsions, Conventional emulsions
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Tarragona, Spain
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Owned
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PVOH
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Perstorp, Sweden
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Owned
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Conventional emulsions, Vinyl
acetate ethylene emulsions
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Warrington, UK
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Owned
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Conventional emulsions, Vinyl
acetate ethylene emulsions
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Acetate Products
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Edmonton, Alberta, Canada(1)
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Owned
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Flake
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Lanaken, Belgium
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Owned
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Tow
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Little Heath, Coventry, UK(2)
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Leased
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Tow
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Narrows, Virginia, USA
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Owned
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Tow, Flake
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Ocotlán, Jalisco, Mexico
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Owned
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Tow, Flake
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Spondon, Derby, UK(2)
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Owned
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Tow, Flake and Films
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Technical Polymers
Ticona
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Auburn Hills, Michigan, USA
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Leased
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Automotive Development Center
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Bishop, Texas, USA
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Owned
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POM (Celcon), PE-UHMW (GUR),
Compounding
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Florence, Kentucky, USA
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Owned
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Compounding
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Kelsterbach, Germany(3)
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Owned by InfraServ GmbH &
Co. Kelsterbach KG, in which CAG holds a 100.0% limited
partnership interest
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LFT (Celstran), POM (Hostaform),
Compounding
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Oberhausen, Germany
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Owned by InfraServ GmbH &
Co. Oberhausen KG, in which CAG holds an 84.0% limited
partnership interest
|
|
PE-UHMW (GUR)
|
Shelby, North Carolina, USA
|
|
Owned
|
|
LCP, PBT and PET (Celanex),
Compounding
|
Suzano, Brazil
|
|
Owned
|
|
Compounding
|
Wilmington, North Carolina, USA
|
|
Owned by Fortron Industries LLC, a
non-consolidated venture, in which we have a 50% interest,
except for adjacent administrative office space which is leased
by the venture
|
|
PPS (Fortron)
|
Winona, Minnesota, USA
|
|
Owned
|
|
LFT (Celstran)
|
30
|
|
|
|
|
Site
|
|
Leased/Owned
|
|
Products/Functions
|
|
Performance Products
|
|
|
|
|
Frankfurt am Main, Germany
|
|
Owned by InfraServ GmbH &
Co. Hoechst KG, in which CAG holds a 31.2% limited partnership
interest
|
|
Sorbates,
Sunett®
|
|
|
|
(1) |
|
The Edmonton flake facility is expected to be closed in 2007. |
|
(2) |
|
Acquired in the January 2007 Acetate Products Limited
acquisition. |
|
(3) |
|
Will be relocated as a result of the Frankfurt, Germany, Airport
settlement. See Note 31 to the consolidated financial statements
for additional information. |
Polyplastics has its principal production facilities in Japan,
Taiwan and Malaysia. KEPCO has its principal production
facilities in South Korea. Our Chemical Products segment has
ventures with manufacturing facilities in Saudi Arabia and
Germany and our Acetate Products segment has three ventures with
production facilities in China.
We believe that our current facilities and those of our
consolidated subsidiaries are adequate to meet the requirements
of our present and foreseeable future operations. We continue to
review our capacity requirements as part of our strategy to
maximize our global manufacturing efficiency.
For information on environmental issues associated with our
properties, see Business Environmental and
Other Regulation and Managements Discussion
and Analysis of Financial Condition and Results of
Operations Liquidity and Capital
Resources Environmental Matters. Additional
information with respect to our property, plant and equipment,
and leases is contained in Notes 11 and 23 to the
consolidated financial statements.
|
|
Item 3.
|
Legal
Proceedings
|
We are involved in a number of legal proceedings, lawsuits and
claims incidental to the normal conduct of our business,
relating to such matters as product liability, antitrust, past
waste disposal practices and release of chemicals into the
environment. While it is impossible at this time to determine
with certainty the ultimate outcome of these proceedings,
lawsuits and claims, we believe, based on the advice of legal
counsel, that adequate provisions have been made and that the
ultimate outcomes will not have a material adverse effect on our
financial position, but may have a material adverse effect on
the results of operations or cash flows in any given accounting
period. See Note 25 (commitments and
contingencies) to the consolidated financial statements
for a discussion of legal proceedings.
|
|
Item 4.
|
Submission
of Matters to a Vote of Security Holders
|
No matters were submitted to a vote of security holders during
the fourth quarter of 2006.
31
PART II
|
|
Item 5.
|
Market
for the Registrants Common Equity, Related Stockholder
Matters and Issuer Purchases of Equity Securities
|
Market
Information
Our Series A common stock has traded on the New York Stock
Exchange under the symbol CE since January 21,
2005. The closing sale price of our Series A common stock,
as reported by the New York Stock Exchange, on February 12,
2007 was $28.53. The following table sets forth the high and low
intraday sales prices per share of our common stock, as reported
by the New York Stock Exchange, for the periods indicated.
|
|
|
|
|
|
|
|
|
|
|
Price Range
|
|
|
|
High
|
|
|
Low
|
|
|
2006
|
|
|
|
|
|
|
|
|
Quarter ended March 31, 2006
|
|
$
|
22.00
|
|
|
$
|
18.82
|
|
Quarter ended June 30, 2006
|
|
$
|
22.75
|
|
|
$
|
18.50
|
|
Quarter ended September 30,
2006
|
|
$
|
20.70
|
|
|
$
|
16.80
|
|
Quarter ended December 31,
2006
|
|
$
|
26.33
|
|
|
$
|
17.45
|
|
2005
|
|
|
|
|
|
|
|
|
Quarter ended March 31, 2005
|
|
$
|
18.65
|
|
|
$
|
15.10
|
|
Quarter ended June 30, 2005
|
|
$
|
18.16
|
|
|
$
|
13.54
|
|
Quarter ended September 30,
2005
|
|
$
|
20.06
|
|
|
$
|
15.88
|
|
Quarter ended December 31,
2005
|
|
$
|
19.76
|
|
|
$
|
15.58
|
|
Holders
No shares of Celaneses Series B common stock are
issued and outstanding. As of February 12, 2007, there were
118 holders of record of our Series A common stock, and one
holder of record of our perpetual preferred stock. By including
persons holding shares in broker accounts under street names,
however, we estimate our shareholder base to be approximately
46,300 as of February 12, 2007.
Dividend
Policy
In July 2005, our board of directors adopted a policy of
declaring, subject to legally available funds, a quarterly cash
dividend on each share of our Series A common stock at an
annual rate of $0.16 per share unless our board of
directors, in its sole discretion, determines otherwise.
Pursuant to this policy, we paid quarterly dividends of
$0.04 per share on February 1, 2006, May 1, 2006,
August 1, 2006, November 1, 2006 and February 1,
2007. Based on the number of outstanding shares of our
Series A common stock, the anticipated annual cash dividend
is approximately $26 million. However, there is no
assurance that sufficient cash will be available in the future
to pay such dividend. Further, such dividends payable to holders
of our Series A common stock cannot be declared or paid nor
can any funds be set aside for the payment thereof, unless we
have paid or set aside funds for the payment of all accumulated
and unpaid dividends with respect to the shares of our preferred
stock, as described below.
Our board of directors may, at any time, modify or revoke our
dividend policy on our Series A common stock.
We are required under the terms of the preferred stock to pay
scheduled quarterly dividends, subject to legally available
funds. For so long as the preferred stock remains outstanding,
(1) we will not declare, pay or set apart funds for the
payment of any dividend or other distribution with respect to
any junior stock or parity stock and (2) neither we, nor
any of our subsidiaries, will, subject to certain exceptions,
redeem, purchase or otherwise acquire for consideration junior
stock or parity stock through a sinking fund or otherwise, in
each case unless we have paid or set apart funds for the payment
of all accumulated and unpaid dividends with respect to the
shares of preferred stock and any parity stock for all preceding
dividend periods. Pursuant to this policy, we paid quarterly
dividends of $0.265625 on our 4.25% convertible perpetual
preferred stock on February 1, 2006, May 1, 2006,
August 1, 2006, November 1, 2006 and February 1,
2007. The anticipated annual cash dividend is approximately
$10 million.
32
The amount available to us to pay cash dividends is restricted
by our subsidiaries debt agreements. The indentures
governing the senior subordinated notes and the senior discount
notes also limit, but do not prohibit, the ability of BCP
Crystal, Crystal LLC and their respective subsidiaries to pay
dividends. Any decision to declare and pay dividends in the
future will be made at the discretion of our board of directors
and will depend on, among other things, our results of
operations, cash requirements, financial condition, contractual
restrictions and other factors that our board of directors may
deem relevant.
Under Delaware law, our board of directors may declare dividends
only to the extent of our surplus (which is defined
as total assets at fair market value minus total liabilities,
minus statutory capital), or if there is no surplus, out of our
net profits for the then current
and/or
immediately preceding fiscal years. The value of a
corporations assets can be measured in a number of ways
and may not necessarily equal their book value. The value of our
capital may be adjusted from time to time by our board of
directors but in no event will be less than the aggregate par
value of our issued stock. Our board of directors may base this
determination on our financial statements, a fair valuation of
our assets or another reasonable method. Our board of directors
will seek to assure itself that the statutory requirements will
be met before actually declaring dividends. In future periods,
our board of directors may seek opinions from outside valuation
firms to the effect that our solvency or assets are sufficient
to allow payment of dividends, and such opinions may not be
forthcoming. If we sought and were not able to obtain such an
opinion, we likely would not be able to pay dividends. In
addition, pursuant to the terms of our preferred stock, we are
prohibited from paying a dividend on our Series A common
stock unless all payments due and payable under the preferred
stock have been made.
Celanese
Purchases of its Equity Securities
None.
33
Performance
Graph
The following Performance Graph and related information shall
not be deemed soliciting material or to be
filed with the Securities and Exchange Commission,
nor shall such information be incorporated by reference into any
future filing under the Securities Act of 1933 or Securities
Exchange Act of 1934, each as amended, except to the extent that
the Company specifically incorporates it by reference into such
filing.
Cumulative
Total Return to Stockholders Celanese Corporation, S&P 500
Composite
Index, S&P 500 Chemicals Index and S&P 500 Specialty
Chemicals Index % Return
to Shareholders, January 21, 2005 to December 31,
2006
This comparison is based on a return assuming $100 invested
January 21, 2005 in Celanese Corporation Common Stock and
the S&P 500 Composite Index, the S&P 500 Chemicals Index
and the S&P Specialty Chemicals Index, assuming the
reinvestment of all dividends. January 21, 2005 is the date
the Companys Common Stock commenced trading on the New
York Stock Exchange.
Equity
Compensation Plans
Securities
Authorized for Issuance Under Equity Compensation
Plans
The following information is provided as of December 31,
2006 with respect to equity compensation plans:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of Securities to be
|
|
|
Weighted Average
|
|
|
|
|
|
|
Issued upon Exercise of
|
|
|
Exercise Price of
|
|
|
Number of Securities
|
|
|
|
Outstanding Options,
|
|
|
Outstanding Options,
|
|
|
Remaining Available
|
|
Plan Category
|
|
Warrants and Rights
|
|
|
Warrants and Rights
|
|
|
for Future Issuance
|
|
|
Equity compensation plans approved
by security holders
|
|
|
12,493,124
|
|
|
$
|
16.81
|
|
|
|
1,966,094
|
|
Equity compensation plans not
approved by security holders
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
12,493,124
|
|
|
$
|
16.81
|
|
|
|
1,966,094
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recent
Sales of Unregistered Securities
None.
34
|
|
Item 6.
|
Selected
Financial Data
|
The balance sheet data shown below as of December 31, 2006
and 2005, and the statements of operations and cash flow data
for the years ended December 31, 2006 and 2005, the nine
months ended December 31, 2004 and the three months ended
March 31, 2004, all of which are set forth below, are
derived from the consolidated financial statements included
elsewhere in this document and should be read in conjunction
with those financial statements and the notes thereto. The
balance sheet data shown below as of December 31, 2004 was
derived from our 2005 Annual Report on
Form 10-K
filed with the SEC on March 31, 2006, adjusted for
applicable discontinued operations. The statement of operations
data for the years ended December 31, 2003 and 2002 and the
balance sheet data as of December 31, 2003 and 2002 (in the
case of the December 31, 2002 only, unaudited), all of
which are set forth below, have been derived from, and
translated into U.S. dollars based on, CAGs
historical euro audited financial statements and the underlying
accounting records. This document presents the financial
information relating to the Predecessor and the Successor.
Accordingly, financial and other information of CAG is presented
in this document for periods through March 31, 2004 and our
financial and other information is presented as of and for the
years ended December 31, 2006 and 2005 and as of and for
the nine months ended December 31, 2004.
35
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
|
|
|
Nine Months
|
|
|
|
Three Months
|
|
|
|
|
|
|
|
|
|
Ended
|
|
|
|
Ended
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
December 31,
|
|
|
|
March 31,
|
|
|
Year Ended December 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
2004
|
|
|
2003
|
|
|
2002
|
|
|
|
(In $ millions, except per share and per share data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Statement of Operations
Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
|
6,656
|
|
|
|
6,033
|
|
|
|
3,718
|
|
|
|
|
1,209
|
|
|
|
4,451
|
|
|
|
3,704
|
|
Other (charges) gains, net:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Insurance recoveries associated
with plumbing cases
|
|
|
5
|
|
|
|
34
|
|
|
|
1
|
|
|
|
|
|
|
|
|
107
|
|
|
|
|
|
Sorbates antitrust matters
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(95
|
)
|
|
|
|
|
Restructuring, impairment and
other charges, net
|
|
|
(15
|
)
|
|
|
(100
|
)
|
|
|
(83
|
)
|
|
|
|
(28
|
)
|
|
|
(17
|
)
|
|
|
4
|
|
Operating profit (loss)
|
|
|
747
|
|
|
|
573
|
|
|
|
72
|
|
|
|
|
46
|
|
|
|
93
|
|
|
|
153
|
|
Earnings (loss) from continuing
operations before tax and minority interests
|
|
|
664
|
|
|
|
374
|
|
|
|
(180
|
)
|
|
|
|
66
|
|
|
|
172
|
|
|
|
160
|
|
Earnings (loss) from continuing
operations
|
|
|
407
|
|
|
|
276
|
|
|
|
(258
|
)
|
|
|
|
51
|
|
|
|
127
|
|
|
|
107
|
|
Earnings (loss) from discontinued
operations
|
|
|
(1
|
)
|
|
|
1
|
|
|
|
5
|
|
|
|
|
27
|
|
|
|
22
|
|
|
|
43
|
|
Cumulative effect of change in
accounting principle, net of income tax
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1
|
)
|
|
|
18
|
|
Net earnings (loss)
|
|
|
406
|
|
|
|
277
|
|
|
|
(253
|
)
|
|
|
|
78
|
|
|
|
148
|
|
|
|
168
|
|
Earnings (loss) per share from
continuing operations basic
|
|
|
2.51
|
|
|
|
1.72
|
|
|
|
(2.60
|
)
|
|
|
|
1.03
|
|
|
|
2.57
|
|
|
|
2.44
|
|
Earnings (loss) per share from
continuing operations diluted
|
|
|
2.37
|
|
|
|
1.66
|
|
|
|
(2.60
|
)
|
|
|
|
1.03
|
|
|
|
2.57
|
|
|
|
2.44
|
|
Statement of Cash Flows
Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities
|
|
|
751
|
|
|
|
701
|
|
|
|
(62
|
)
|
|
|
|
(102
|
)
|
|
|
401
|
|
|
|
363
|
|
Investing activities
|
|
|
(268
|
)
|
|
|
(907
|
)
|
|
|
(1,811
|
)
|
|
|
|
91
|
|
|
|
(275
|
)
|
|
|
(139
|
)
|
Financing activities
|
|
|
(108
|
)
|
|
|
(144
|
)
|
|
|
2,686
|
|
|
|
|
(43
|
)
|
|
|
(108
|
)
|
|
|
(150
|
)
|
Balance Sheet Data (at the end
of period) (2002 unaudited):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trade working capital(1)
|
|
|
831
|
|
|
|
758
|
|
|
|
743
|
|
|
|
|
689
|
|
|
|
659
|
|
|
|
604
|
|
Total assets
|
|
|
7,895
|
|
|
|
7,445
|
|
|
|
7,410
|
|
|
|
|
6,613
|
|
|
|
6,814
|
|
|
|
6,417
|
|
Total debt
|
|
|
3,498
|
|
|
|
3,437
|
|
|
|
3,387
|
|
|
|
|
587
|
|
|
|
637
|
|
|
|
644
|
|
Shareholders equity (deficit)
|
|
|
787
|
|
|
|
235
|
|
|
|
(112
|
)
|
|
|
|
2,622
|
|
|
|
2,582
|
|
|
|
2,096
|
|
Other Financial Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
|
283
|
|
|
|
286
|
|
|
|
181
|
|
|
|
|
70
|
|
|
|
289
|
|
|
|
240
|
|
Capital expenditures
|
|
|
252
|
|
|
|
212
|
|
|
|
160
|
|
|
|
|
44
|
|
|
|
211
|
|
|
|
203
|
|
Cash basis dividends paid per
common share(2)
|
|
|
0.16
|
|
|
|
0.08
|
|
|
|
|
|
|
|
|
|
|
|
|
0.48
|
|
|
|
|
|
|
|
|
(1) |
|
Trade working capital is defined as trade accounts receivable
from third parties and affiliates net of allowance for doubtful
accounts, plus inventories, less trade accounts payable to third
parties and affiliates. Trade working capital is calculated in
the table below (2002 unaudited): |
36
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
December 31,
|
|
|
|
March 31,
|
|
|
December 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
2004
|
|
|
2003
|
|
|
2002
|
|
|
|
(In $ millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trade receivables, net
|
|
|
1,001
|
|
|
|
919
|
|
|
|
866
|
|
|
|
|
810
|
|
|
|
768
|
|
|
|
704
|
|
Inventories
|
|
|
653
|
|
|
|
650
|
|
|
|
603
|
|
|
|
|
491
|
|
|
|
514
|
|
|
|
514
|
|
Trade payables
|
|
|
(823
|
)
|
|
|
(811
|
)
|
|
|
(726
|
)
|
|
|
|
(612
|
)
|
|
|
(623
|
)
|
|
|
(614
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trade working capital
|
|
|
831
|
|
|
|
758
|
|
|
|
743
|
|
|
|
|
689
|
|
|
|
659
|
|
|
|
604
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2) |
|
In the nine months ended December 31, 2004, CAG declared
and paid a dividend of 0.12 ($0.14) per share for the year
ended December 31, 2003. Dividends paid to Celanese and its
consolidated subsidiaries eliminate in consolidation. |
During 2006, we declared and paid dividends to holders of our
Series A common shares of $26 million, or
$0.04 per share per quarter. During 2005, we declared and
paid dividends to holders of our Series A common shares of
$13 million, or $0.04 per share per quarter.
37
Item 7. Managements
Discussion and Analysis of Financial Condition and Results
of Operations
In this Annual Report on
Form 10-K,
the term Celanese refers to Celanese Corporation, a
Delaware corporation, and not its subsidiaries. The terms the
Company, we, our,
us, and Successor refer to Celanese and its
subsidiaries on a consolidated basis. The term BCP
Crystal refers to our subsidiary, BCP Crystal US Holdings
Corp., a Delaware corporation, and not its subsidiaries. The
term Purchaser refers to our subsidiary, Celanese
Europe Holding GmbH & Co. KG, formerly known as BCP
Crystal Acquisition GmbH & Co. KG, a German limited
partnership, and not its subsidiaries, except where otherwise
indicated. The term Original Shareholders refers,
collectively, to Blackstone Capital Partners (Cayman)
Ltd. 1, Blackstone Capital Partners (Cayman) Ltd. 2,
Blackstone Capital Partners (Cayman) Ltd. 3 and BA Capital
Investors Sidecar Fund, L.P. The terms Sponsor and
Advisor refer to certain affiliates of The
Blackstone Group.
You should read the following discussion and analysis of the
financial condition and the results of operations together with
the consolidated financial statements and the accompanying notes
to consolidated financial statements, which were prepared in
accordance with accounting principles generally accepted in the
United States (U.S. GAAP).
The following discussion and analysis of financial condition
and results of operations covers periods prior and subsequent to
the acquisition of CAG and its subsidiaries (collectively
CAG or the Predecessor). Accordingly,
the discussion and analysis of historical periods prior to the
acquisition do not reflect the significant impact that the
acquisition of CAG has had and will have on the Successor,
including increased leverage and liquidity requirements as well
as purchase accounting adjustments. Furthermore, the Successor
and the Predecessor have different accounting policies with
respect to certain matters (see Note 4 to the notes to
consolidated financial statements). Investors are cautioned that
the forward-looking statements contained in this section involve
both risk and uncertainty. Several important factors could cause
actual results to differ materially from those anticipated by
these statements. Many of these statements are macroeconomic in
nature and are, therefore, beyond the control of management. See
Forward-Looking Information located below.
The results for the nine months ended December 31, 2005
and the three months ended March 31, 2005 have not been
audited and should not be taken as an indication of the results
of operations to be reported for any subsequent period or for
the full fiscal year.
Reconciliation of
Non-U.S. GAAP Measures:
We believe that using
non-U.S. GAAP
financial measures to supplement U.S. GAAP results is
useful to investors because such use provides a more complete
understanding of the factors and trends affecting the business
other than disclosing U.S. GAAP results alone. In this
regard, we disclose net debt, which is a
non-U.S. GAAP
financial measure. Net debt is defined as total debt less cash
and cash equivalents. We use net debt to evaluate the capital
structure. Net debt is not a substitute for any U.S. GAAP
financial measure. In addition, calculations of net debt
contained in this report may not be consistent with that of
other companies. The most directly comparable financial measure
presented in accordance with U.S. GAAP in our financial
statements for net debt is total debt. For a reconciliation of
net debt to total debt, see Financial Highlights
below. For a reconciliation of trade working capital to working
capital components, see Selected Financial Data.
Forward-Looking
Statements May Prove Inaccurate
This Annual Report contains certain forward-looking statements
and information relating to us that are based on the beliefs of
our management as well as assumptions made by, and information
currently available to, us. These statements include, but are
not limited to, statements about our strategies, plans,
objectives, expectations, intentions, expenditures, and
assumptions and other statements contained in this Annual Report
that are not historical facts. When used in this document, words
such as anticipate, believe,
estimate, expect, intend,
plan and project and similar
expressions, as they relate to us are intended to identify
forward-looking statements. These statements reflect our current
views with respect to future events, are not guarantees of
future performance and involve risks and uncertainties that are
difficult to predict. Further, certain forward-looking
statements are based upon assumptions as to future events that
may not prove to be accurate.
See the Risk Factors section under Part 1, Item 1A for a
description of risk factors that could significantly affect our
financial results. In addition, the following factors could
cause our actual results to differ materially from those
38
results, performance or achievements that may be expressed or
implied by such forward-looking statements. These factors
include, among other things:
|
|
|
|
|
changes in general economic, business, political and regulatory
conditions in the countries or regions in which we operate;
|
|
|
|
the length and depth of product and industry business cycles
particularly in the automotive, electrical, electronics and
construction industries;
|
|
|
|
changes in the price and availability of raw materials,
particularly changes in the demand for, supply of, and market
prices of fuel oil, natural gas, coal, electricity and
petrochemicals such as ethylene, propylene and butane, including
changes in production quotas in OPEC countries and the
deregulation of the natural gas transmission industry in Europe;
|
|
|
|
the ability to pass increases in raw material prices on to
customers or otherwise improve margins through price increases;
|
|
|
|
the ability to maintain plant utilization rates and to implement
planned capacity additions and expansions;
|
|
|
|
the ability to reduce production costs and improve productivity
by implementing technological improvements to existing plants;
|
|
|
|
increased price competition and the introduction of competing
products by other companies;
|
|
|
|
changes in the degree of patent and other legal protection
afforded to our products;
|
|
|
|
compliance costs and potential disruption or interruption of
production due to accidents or other unforeseen events or delays
in construction of facilities;
|
|
|
|
potential liability for remedial actions under existing or
future environmental regulations;
|
|
|
|
potential liability resulting from pending or future litigation,
or from changes in the laws, regulations or policies of
governments or other governmental activities in the countries in
which we operate;
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|
|
changes in currency exchange rates and interest rates;
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|
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|
pending or future challenges to the domination and profit and
loss transfer agreement (Domination
Agreement); and
|
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|
various other factors, both referenced and not referenced in
this document.
|
Many of these factors are macroeconomic in nature and are,
therefore, beyond our control. Should one or more of these risks
or uncertainties materialize, or should underlying assumptions
prove incorrect, our actual results, performance or achievements
may vary materially from those described in this Annual Report
as anticipated, believed, estimated, expected, intended, planned
or projected. We neither intend nor assume any obligation to
update these forward-looking statements, which speak only as of
their dates.
Basis of
Presentation
The Successor period represents our audited consolidated
financial position as of December 31, 2006 and 2005 and our
audited consolidated results of operations and cash flows for
the years ended December 31, 2006 and 2005 and the nine
months ended December 31, 2004 and its unaudited interim
consolidated results of operations and cash flows for the nine
months ended December 31, 2005 and the three months ended
March 31, 2005. These consolidated financial statements
reflect the application of purchase accounting relating to the
original acquisition of CAG and purchase price accounting
adjustments relating to the acquisitions of Vinamul, Acetex and
additional CAG shares acquired during the year ended
December 31, 2005.
The Predecessor period represents CAGs audited interim
consolidated results of operations and cash flows for the three
months ended March 31, 2004. These consolidated financial
statements relate to periods prior to the acquisition of CAG and
present CAGs historical basis of accounting without the
application of purchase accounting.
39
The results of the Successor are not comparable to the results
of the Predecessor due to the difference in the basis of
presentation of purchase accounting as compared to historical
cost. Furthermore, the Successor and the Predecessor have
different accounting policies with respect to certain matters.
Change in
Ownership and Initial Public Offering
Pursuant to a voluntary tender offer commenced in February 2004,
the Purchaser, an indirect wholly owned subsidiary of Celanese
Corporation, on April 6, 2004, acquired approximately 84%
of the ordinary shares of Celanese AG, excluding treasury
shares, for a purchase price of $1,693 million, including
direct acquisition costs of $69 million (the
Acquisition). During the year ended
December 31, 2005 and the nine months ended
December 31, 2004, the Purchaser acquired additional CAG
shares for $473 million and $33 million, respectively,
including direct acquisition costs of $4 million and less
than $1 million, respectively. As of December 31,
2006, our ownership percentage in CAG was approximately 98%. As
a result of the effective registration of the Squeeze-Out (as
defined in Note 2 to the consolidated financial statements)
in the commercial register in December 2006, we acquired the
remaining 2% of CAG in January 2007.
On November 3, 2004, Blackstone Crystal Holdings Capital
Partners (Cayman) IV Ltd., reorganized as a Delaware corporation
and changed its name to Celanese Corporation. Additionally, BCP
Crystal Holdings Ltd. 2, a subsidiary of Celanese Corporation,
was reorganized as a Delaware limited liability company and
changed its name to Celanese Holdings LLC.
In January 2005, we completed an initial public offering of
50,000,000 shares of Series A common stock and
received net proceeds of $752 million after deducting
underwriters discounts and offering expenses of
$48 million. Concurrently, we received net proceeds of
$233 million from the offering of our convertible perpetual
preferred stock. A portion of the proceeds of the share
offerings were used to redeem $188 million of our senior
discount notes and $521 million of our senior subordinated
notes, excluding early redemption premiums of $19 million
and $51 million, respectively. See Notes 2 and 3 to
the consolidated financial statements for additional information.
Overview
We are an integrated global hybrid producer of value-added
industrial chemicals. We are the worlds largest producer
of acetyl products, including acetic acid and vinyl acetate
monomer (VAM), polyacetal products
(POM), as well as a leading global producer of
high-performance engineered polymers used in consumer and
industrial products and designed to meet highly technical
customer requirements. We believe that approximately 95% of our
differentiated intermediate and specialty products hold first or
second market positions globally. Our operations are located
primarily in North America, Europe and Asia. We believe we are
one of the lowest-cost producers of key building block chemicals
in the acetyls chain, such as acetic acid and VAM, due to our
economies of scale, operating and purchasing efficiencies and
proprietary production technologies. In addition, we have a
significant portfolio of strategic investments, including a
number of ventures in North America, Europe and Asia.
Collectively, these strategic investments create value for the
Company and contribute significantly to sales, earnings and cash
flow. These investments play an integral role in our strategy
for growth and expansion of our global reach. We have entered
into these strategic investments in order to gain access to
local markets, minimize costs and accelerate growth in areas we
believe have significant future business potential.
We operate principally through four business segments: Chemical
Products, Technical Polymers Ticona (Ticona),
Acetate Products and Performance Products. For further detail on
the business segments, see below Summary by Business
Segment in the Results of Operations section
of MD&A.
Sale of
Oxo Products and Derivatives businesses
On December 13, 2006, we signed a definitive agreement to
sell our oxo products and derivatives businesses, including
European Oxo GmbH (EOXO), a joint venture between
CAG and Degussa AG (Degussa), to Advent
International, for a purchase price of 480 million
subject to final agreement adjustments and successful exercise
of our option to purchase Degussas interest. We anticipate
the sale to be completed in the first quarter of 2007. During
the year ended December 31, 2006, we recorded approximately
$8 million of expense to Gain (loss) on disposition of
assets, net for incremental costs associated with this pending
divestiture.
40
Relocation
of Ticona Plant in Kelsterbach
On November 29, 2006, we reached a settlement with the
Frankfurt, Germany, Airport (Fraport) to relocate
our Kelsterbach, Germany, business, resolving several years of
legal disputes related to the planned Frankfurt airport
expansion. As a result of the settlement, we will transition our
administration and operations from Kelsterbach to another
location in Germany by mid-2011. Over a five-year period,
Fraport will pay us a total of 650 million to offset
the costs associated with the transition of the business from
its current location and the closure of the Kelsterbach plant.
As of December 31, 2006, Fraport has paid us a total of
20 million ($26 million) towards the transition.
The amount has been accounted for as deferred income, is
included in Other liabilities in the consolidated balance sheet
as of December 31, 2006 and is reflected as an investing
activity in the consolidated statement of cash flows for the
year ended December 31, 2006.
Financial
Reporting Changes
See Note 5 to the consolidated financial statements for
information regarding financial reporting changes and recent
accounting pronouncements.
Major
Events In 2006
|
|
|
|
|
As noted above, in December 2006, we reached a settlement with
Fraport related to the planned Frankfurt airport expansion.
|
|
|
|
As noted above, in December 2006, we signed a definitive
agreement to sell our oxo products and derivative businesses,
including EOXO, a joint venture between CAG and Degussa, to
Advent International.
|
|
|
|
In December 2006, we sold our preferred interest in Pemeas GmbH
to BASF and received net proceeds from the sale of
9 million and recognized a gain of
8 million.
|
|
|
|
The Squeeze-Out (as defined in Note 2 to the consolidated
financial statements) was approved by the affirmative vote of
the majority of the votes cast at CAGs annual general
meeting in May 2006. As a result of the effective registration
of the Squeeze-Out in the commercial register in December 2006,
we acquired the remaining 2% of CAG in January 2007.
|
|
|
|
Announced plans to relocate the strategic management of the
Acetyls business to Shanghai, China, in 2007.
|
|
|
|
As a result of the Sponsors sale of 65,000,000 shares
of our Series A common stock in 2006, affiliates of the
Sponsor control less than a majority of the voting power of our
outstanding Series A common stock. As a result, we are no
longer a controlled company within the meaning of
the New York Stock Exchange rules and, thus, are required to
have a board of directors comprised of a majority of independent
directors and nominating and compensation committees composed
entirely of independent directors. However, we will phase in
these corporate governance requirements prior to May 15,
2007.
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|
|
|
In August 2006, we signed a definitive agreement to purchase the
cellulose acetate flake, tow and film business of Acetate
Products Limited for a purchase price of approximately
£57 million ($110 million), subject to certain
adjustments as defined in the agreement. The transaction closed
on January 31, 2007. See Note 32 to the consolidated
financial statements for additional information.
|
|
|
|
In August 2006, we entered into an agreement with Degussa
pursuant to which Degussa granted us an option to purchase
Degussas interest in our EOXO venture. The option is
exercisable until June 30, 2007 and is subject to certain
conditions. In connection with the sale of our oxo products and
derivatives businesses noted above, we anticipate giving notice
to Degussa that we will exercise the option, subject to certain
conditions, to purchase their 50% interest, which will be
subsequently sold to Advent International. See Notes 6 and
32 to the consolidated financial statements for additional
information.
|
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|
|
We shut down our Pentaerythritol (PE) operations
during the third quarter of 2006.
|
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|
|
In July 2006, we made a $100 million equivalent voluntary
prepayment on our senior term loan facility. In connection with
the voluntary prepayment, we wrote off approximately
$1 million of unamortized deferred financing fees
associated with the senior term loan facility.
|
41
Major
Events In 2005
|
|
|
|
|
In December 2005, we reached settlements with two insurers of
CNA Holdings pursuant to which CNA Holdings will be paid a total
of $16 million in the next two years ($7 million in
2006 and $9 million in 2007) in exchange for the
release of certain claims against the policy of the insurer. We
recorded approximately $30 million in income to other
(charges) gains, net for two plumbing action insurance
settlements in the fourth quarter of 2005.
|
|
|
|
In December 2005, we resolved litigation pertaining to antitrust
claims filed against certain shipping companies. Pursuant to
these agreements, we received net proceeds of approximately
$36 million which was recorded as a reduction to cost of
sales in the fourth quarter of 2005.
|
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|
|
In December 2005, we announced a plan to develop our Nanjing,
China site into an integrated chemical complex that will include
a 600,000 metric ton acetic acid plant, a vinyl acetate unit and
a vinyl acetate emulsions unit. Startup is targeted for the
first half of 2007.
|
|
|
|
In December 2005, we sold our Cyclo-olefine Copolymer business
(COC) to a venture of Japans Daicel Chemical
Industries Ltd. (Daicel) and Polyplastics Co, Ltd.
(Polyplastics). Daicel holds a majority stake in the
venture with 55% interest and Polyplastics, which itself is a
venture between us and Daicel, owns the remaining 45%. The
transaction resulted in a loss of approximately $35 million.
|
|
|
|
In December 2005, we completed the sale of our common stock
interest in the Pemeas GmbH fuel cell venture and recognized a
gain of less than $1 million.
|
|
|
|
In December 2005, we announced that discussions regarding the
venture project being developed by Acetex and Tasnee
Petrochemicals in the Kingdom of Saudi Arabia have been
temporarily suspended due to the current high demand on
contractors and vendors which have affected expected project
costs.
|
|
|
|
In December 2005, we announced our intention to pursue strategic
alternatives for our Pampa, Texas plant. The facility, which
produces a variety of products based on butane, including
290,000 metric tons of acetic acid, faces competitive pressures
due to the technology utilized.
|
|
|
|
Increased our ownership of CAG to approximately 98% as of
November 2, 2005 following an agreement with major
shareholders and ongoing tender offers. In November 2005, our
Board of Directors granted approval to effect a Squeeze-Out of
the remaining minority shareholders of CAG. See Note 2 to
the consolidated financial statements for additional information.
|
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|
In the fourth quarter of 2005, we exited our filament business
(See Note 6 to the notes to consolidated financial
statements).
|
|
|
|
In October 2005, we completed the sale of our acetate
manufacturing facility in Rock Hill, South Carolina to Greens of
Rock Hill LLC. Production at the facility was phased out earlier
in 2005 as part of our previously announced plans to consolidate
our acetate flake manufacturing operations. We recognized a gain
on sale of approximately $23 million, which includes the
reversal of $12 million of asset retirement obligations and
$7 million of environmental reserves, as the purchaser
assumed these obligations.
|
|
|
|
In August 2005, our board adopted a dividend policy and we began
to pay common shareholders a dividend of $0.16 per share
annually, or 1%, based on the initial public offering price of
$16 per share.
|
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|
In July 2005, we completed the acquisition of Acetex Corporation
for $270 million and assumed Acetexs
$247 million of debt, which is net of cash acquired of
$54 million. We also redeemed Acetexs outstanding
107/8% senior
notes primarily with available cash of $280 million. See
Note 6 to the consolidated financial statements for
additional information.
|
|
|
|
Completed the transition to purchase our total requirements for
Gulf Coast methanol from Southern Chemical Corporation, a
Trinidad-based supplier.
|
|
|
|
Announced plans to construct a world-scale plant for the
manufacture of
GUR®
ultra-high molecular weight polyethylene in Asia. Production is
expected to begin in the second half of 2007.
|
42
|
|
|
|
|
Announced plans to implement our next generation of vinyl
acetate monomer technology, known as Vantage
Plustm.
We expect to further improve production efficiency and lower
operating costs across our global manufacturing platform through
the use of this technology.
|
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|
|
Continued to focus the product portfolio by exiting
non-strategic businesses, such as the high performance polymer
polybenzamidazole (PBI), vectran polymer and
emulsion powders.
|
|
|
|
In February 2005, we completed the acquisition of Vinamul, the
North American and European emulsion polymer business of
Imperial Chemical Industries PLC (ICI) for
$208 million. See Note 6 to the consolidated financial
statements for additional information.
|
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|
In January 2005, we completed an initial public offering of
50,000,000 shares of Series A common stock.
Concurrently, we issued 9,600,000 shares of convertible
perpetual preferred stock. See Note 3 to the consolidated
financial statements for additional information.
|
Major
Events In 2004
|
|
|
|
|
In December 2004, we approved a stock incentive plan for
executive officers, key employees and directors, a deferred
compensation plan for executive officers and key employees, as
well as other management incentive programs.
|
|
|
|
In November 2004, Blackstone Crystal Holdings Capital Partners
(Cayman) IV Ltd., reorganized as a Delaware company and changed
its name to Celanese Corporation.
|
|
|
|
In response to greater demand for Ticonas technical
polymers, two projects were announced to expand manufacturing
capacity. Ticona announced plans to increase production of
polyacetal in North America by about 20%, raising total capacity
to 102,000 tons per year at the Bishop, Texas facility. This
project was completed in October 2004.
|
|
|
|
In October 2004, we completed an organizational restructuring.
See Note 2 to the consolidated financial statements.
|
|
|
|
In October 2004, we announced plans to implement a strategic
restructuring of our acetate business to increase efficiency,
reduce overcapacity in certain areas and to focus on products
and markets that provide long-term value. The restructuring
resulted in $50 million of asset impairment charges
recorded as an other (charge) gain, net and $12 million in
charges to depreciation for related asset retirement obligations
for the nine months ended December 31, 2004.
|
43
Financial
Highlights
|
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|
|
|
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|
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|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
Year
|
|
|
Year
|
|
|
Nine Months
|
|
|
Nine Months
|
|
|
Three Months
|
|
|
|
Three Months
|
|
|
|
Ended
|
|
|
Ended
|
|
|
Ended
|
|
|
Ended
|
|
|
Ended
|
|
|
|
Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
December 31,
|
|
|
December 31,
|
|
|
March 31,
|
|
|
|
March 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
|
2004
|
|
|
|
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
(In $ millions, except percentages)
|
|
Statement of Operations
Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
|
6,656
|
|
|
|
6,033
|
|
|
|
4,564
|
|
|
|
3,718
|
|
|
|
1,469
|
|
|
|
|
1,209
|
|
Selling, general and
administrative expenses
|
|
|
(538
|
)
|
|
|
(511
|
)
|
|
|
(363
|
)
|
|
|
(454
|
)
|
|
|
(148
|
)
|
|
|
|
(136
|
)
|
Other (charges) gains, net:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Insurance recoveries associated
with plumbing cases
|
|
|
5
|
|
|
|
34
|
|
|
|
34
|
|
|
|
1
|
|
|
|
|
|
|
|
|
|
|
Restructuring, impairment and
other (charges) gains
|
|
|
(15
|
)
|
|
|
(100
|
)
|
|
|
(62
|
)
|
|
|
(83
|
)
|
|
|
(38
|
)
|
|
|
|
(28
|
)
|
Operating profit
|
|
|
747
|
|
|
|
573
|
|
|
|
417
|
|
|
|
72
|
|
|
|
156
|
|
|
|
|
46
|
|
Equity in net earnings of
affiliates
|
|
|
86
|
|
|
|
61
|
|
|
|
46
|
|
|
|
36
|
|
|
|
15
|
|
|
|
|
12
|
|
Interest expense
|
|
|
(294
|
)
|
|
|
(387
|
)
|
|
|
(211
|
)
|
|
|
(300
|
)
|
|
|
(176
|
)
|
|
|
|
(6
|
)
|
Earnings (loss) from continuing
operations before tax and minority interests
|
|
|
664
|
|
|
|
374
|
|
|
|
361
|
|
|
|
(180
|
)
|
|
|
13
|
|
|
|
|
66
|
|
Income tax provision
|
|
|
(253
|
)
|
|
|
(61
|
)
|
|
|
(53
|
)
|
|
|
(70
|
)
|
|
|
(8
|
)
|
|
|
|
(15
|
)
|
Earnings (loss) from continuing
operations
|
|
|
407
|
|
|
|
276
|
|
|
|
296
|
|
|
|
(258
|
)
|
|
|
(20
|
)
|
|
|
|
51
|
|
Earnings (loss) from discontinued
operations
|
|
|
(1
|
)
|
|
|
1
|
|
|
|
(9
|
)
|
|
|
5
|
|
|
|
10
|
|
|
|
|
27
|
|
Net earnings (loss)
|
|
|
406
|
|
|
|
277
|
|
|
|
287
|
|
|
|
(253
|
)
|
|
|
(10
|
)
|
|
|
|
78
|
|
Other Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
|
283
|
|
|
|
286
|
|
|
|
223
|
|
|
|
181
|
|
|
|
63
|
|
|
|
|
70
|
|
Operating margin(1)
|
|
|
11.2
|
%
|
|
|
9.5
|
%
|
|
|
9.1
|
%
|
|
|
1.9
|
%
|
|
|
10.6
|
%
|
|
|
|
3.8
|
%
|
Earnings (loss) from continuing
operations before tax and minority interests as a percentage of
net sales
|
|
|
10.0
|
%
|
|
|
6.2
|
%
|
|
|
7.9
|
%
|
|
|
(4.8
|
)%
|
|
|
0.9
|
%
|
|
|
|
5.5
|
%
|
|
|
|
(1) |
|
Defined as operating profit divided by net sales. |
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
As of
|
|
|
As of
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
|
(In $ millions)
|
|
|
Balance Sheet Data:
|
|
|
|
|
|
|
|
|
Short-term borrowings and current
installments of long-term debt third party and
affiliates
|
|
|
309
|
|
|
|
155
|
|
Plus: Long-term debt
|
|
|
3,189
|
|
|
|
3,282
|
|
|
|
|
|
|
|
|
|
|
Total debt
|
|
|
3,498
|
|
|
|
3,437
|
|
Less: Cash and cash equivalents
|
|
|
791
|
|
|
|
390
|
|
|
|
|
|
|
|
|
|
|
Net debt
|
|
|
2,707
|
|
|
|
3,047
|
|
|
|
|
|
|
|
|
|
|
44
Summary
of Consolidated Results for the Year Ended December 31,
2006 compared with Year Ended December 31, 2005
Net
Sales
For the year ended December 31, 2006, net sales increased
by 10.3% to $6,656 million compared to the same period in
2005. An increase in pricing of 4% for the year ended
December 31, 2006 driven by continued strong demand for the
majority of our products and higher raw material and energy
costs contributed to the improvement in net sales. Also, an
increase in overall volumes of 1% for the year ended
December 31, 2006, driven by our Ticona and Performance
Products business segments, contributed to the increase in net
sales. The volume increases are the results of increased market
penetration from several of Ticonas key products, an
improved business environment in Europe, continued growth in
Asia and continued growth in new and existing applications from
our
Sunett®
sweetener. Additionally, net sales from Acetex of
$542 million contributed to the increase in net sales for
the year ended December 31, 2006 as compared to
$247 million of net sales from Acetex for the same period
in 2005. The Acetex business was acquired in July 2005.
Gross
Profit
Gross profit as a percentage of net sales remained flat for the
year ended December 31, 2006 (21.7%) compared to the same
period in 2005 (21.6%). Overall higher raw material and energy
costs were mostly offset by higher volumes and pricing. Volumes
increased for such products as acetyls, acetyl derivative
products, POM, Vectra and GUR while overall pricing increased,
driven by increases in acetyls and acetyl derivative products.
Selling,
General and Administrative Expenses
Selling, general and administrative expenses increased by
$27 million to $538 million for the year ended
December 31, 2006 compared to the same period last year.
The increase consists of stock-based compensation expense of
$20 million resulting from our adoption of
SFAS No. 123(R) and $14 million related to our
long-term incentive plan. Additionally, the year ended
December 31, 2006 included additional selling, general and
administrative expenses from the Acetex business, which was
acquired in July 2005, as well as costs related to executive
severance and legal costs associated with the Squeeze-Out of CAG
shareholders of $23 million. These expenses were mostly
offset by ongoing cost savings initiatives from the Ticona and
Acetate Products segments and lower costs from the divestiture
of the COC business.
Other
(Charges) Gains, Net
The components of other (charges) gains, net for the years ended
December 31, 2006 and 2005 were as follows:
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2006
|
|
|
2005
|
|
|
|
(In $ millions)
|
|
|
Employee termination benefits
|
|
|
(12
|
)
|
|
|
(23
|
)
|
Plant/office closures
|
|
|
1
|
|
|
|
(4
|
)
|
|
|
|
|
|
|
|
|
|
Total restructuring
|
|
|
(11
|
)
|
|
|
(27
|
)
|
Environmental related plant
closures
|
|
|
|
|
|
|
(12
|
)
|
Plumbing actions
|
|
|
5
|
|
|
|
34
|
|
Asset impairments
|
|
|
|
|
|
|
(25
|
)
|
Other
|
|
|
(4
|
)
|
|
|
(36
|
)
|
|
|
|
|
|
|
|
|
|
Total other (charges) gains, net
|
|
|
(10
|
)
|
|
|
(66
|
)
|
|
|
|
|
|
|
|
|
|
Other (charges) gains, net for the year ended December 31,
2006 decreased $56 million compared to the same period in
2005. The decrease is due to the absence of environmental
related plant closures of $12 million, the
45
absence of asset impairment charges of $25 million related
to the divestiture of our COC business and the absence of
$35 million related to the termination of advisor
monitoring services, all of which were recorded in 2005.
Operating
Profit
Operating profit for the year ended December 31, 2006
increased 30.3% compared to the same period last year. This is
principally driven by higher overall volumes and pricing, lower
other (charges) gains, net and productivity improvements. Also,
the year ended December 31, 2006 included operating profit
from Acetex of $5 million, an increase of $8 million
compared to the same period in 2005.
Equity
in Net Earnings of Affiliates
Equity in net earnings of affiliates increased 41% in the year
ended December 31, 2006 compared to the same period last
year. The increase was primarily due to additional income of
$8 million from the Infraserv affiliates, $4 million
from our Ticona affiliates as well as the absence of a
$10 million loss from Estech GmbH, recorded in 2005.
Interest
Expense
Interest expense decreased to $294 million for the year
ended December 31, 2006 from $387 million in the same
period last year. The decrease is primarily due to the absence
of $28 million related to accelerated amortization of
deferred financing costs and $74 million related to early
redemption premiums associated with the partial redemption of
the senior subordinated notes, senior discount notes and
floating rate term loan, both recorded in 2005.
Income
Taxes
Income tax expense increased by $192 million to
$253 million for the year ended December 31, 2006 and
the effective tax rate for this period was 38%, slightly higher
than the combined federal and state statutory rate of 37%. The
effective tax rate was favorably impacted by unrepatriated low
taxed earnings, primarily in Singapore. The effective tax rate
was unfavorably affected by (1) dividends and other passive
income inclusions from foreign subsidiaries and equity
investments, and (2) higher tax rates in certain foreign
jurisdictions, primarily Germany. The effective rate reflects a
partial benefit for the reversal of valuation allowance on
earnings in the U.S. of $5 million. Reversals of valuation
allowance established at the Acquisition resulting from positive
earnings or a change in judgment regarding the realizability of
the net deferred tax asset are primarily reflected as a
reduction of goodwill, which amounted to $84 million in
2006.
Earnings
(Loss) from Discontinued Operations
Earnings (loss) from discontinued operations primarily relates
to Acetate Products filament operations, which were
discontinued during the fourth quarter of 2005, and Chemical
Products Pentaerythritol (PE) operations,
which were discontinued during the third quarter of 2006. As a
result, revenues and expenses related to the filament and PE
operations are reflected as a component of discontinued
operations.
Summary
of Consolidated Results for the Three Months Ended
March 31, 2005 and the Nine Months Ended December 31,
2005 compared with the Three Months Ended March 31, 2004
and the Nine Months Ended December 31, 2004
Net
Sales
Net sales increased 22.8% to $4,564 million in the nine
months ended December 31, 2005 compared to the same period
in 2004. The improvement is primarily due to an 11% increase in
net sales from the Vinamul and Acetex acquisitions and 11%
higher pricing, mainly in the Chemical Products segment. Net
sales from Vinamul and Acetex (including AT Plastics) were
approximately $280 million and approximately
$247 million, respectively. These increases are partially
offset by a 1% decline in volumes primarily from the Chemical
Products acetyl derivatives business line and a decline in
Ticonas polyacetal volumes, partially offset by improved
volumes from
46
Acetate Products and Performance Products. For Chemical
Products, this is primarily due to weaker European market
conditions. The decline for Ticona is due to a weak European
automotive market and reduced sales to lower-end applications.
Acetate Products volumes improved 7% due to higher flake sales
to our recently expanded China tow ventures, which were
partially offset by lower tow volumes due to the shutdown of the
Canadian tow plant. Volumes from Performance Products improved
primarily for the
Sunett®
sweetener and sorbates due to continued growth from new and
existing applications mainly in the U.S. and European beverage
and confectionary markets.
Net sales rose 21.5% to $1,469 million in the first quarter
of 2005 compared to the same period in 2004 primarily on higher
pricing of 15%, mainly in the Chemical Products segment.
Favorable currency movements, higher volumes, and a composition
change in the Chemical Products segment each increased net sales
by 2%.
The segment composition changes consisted of the acquisition of
Vinamul in February 2005, which was partly offset by the effects
of a contract manufacturing arrangement under which certain
acrylates products are now being sold. Only the margin realized
under the contract manufacturing arrangement is included in net
sales.
Gross
Profit
Gross profit increased to 20.4% of net sales for the nine months
ended December 31, 2005 from 19.3% of net sales for the
same period in 2004. Gross profit increased to 25.3% of net
sales for the three months ended March 31, 2005 from 19.4%
of net sales for the same period in 2004. The increases are
primarily due to higher overall pricing, mainly in the Chemical
Products segment, offsetting higher raw material and energy
costs, mainly from natural gas and ethylene. The increase during
the nine months ended December 31, 2005 compared to the
same period in 2004 was also due to the additional gross profit
of $26 million and $24 million from Vinamul and Acetex
(including AT Plastics), respectively.
Selling,
General and Administrative Expenses
Selling, general and administrative expenses decreased
$91 million to $363 million in the nine months ended
December 31 2005 compared to the same period in 2004. This
decrease is due to ongoing cost savings initiatives,
organizational redesign of the Ticona and Acetate Products
segments, and decreases in legal, audit and general expenses
associated with the acquisition of CAG and the IPO. In addition,
2004 included approximately $50 million in new management
incentive compensation expenses, which includes charges for a
new deferred compensation plan, a new stock incentive plan and
other executive bonuses. These decreases are partially offset by
the addition of costs associated with Vinamul and Acetex of
$23 million and $22 million, respectively, which
included integration costs incurred in connection with the
acquisitions.
Selling, general and administrative expense increased to
$148 million in the three months ended March 31, 2005
compared to $136 million for the same period in 2004. This
increase is primarily due to expenses for sponsor monitoring
services of $10 million as well as higher costs primarily
related to compliance with Section 404 of the
Sarbanes-Oxley Act of 2002.
47
Other
(Charges) Gains, Net
The components of other (charges) gains, net for the nine months
ended December 31, 2005 and 2004 and the three months ended
March 31, 2005 and 2004 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
Nine Months Ended
|
|
|
Three Months Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
March 31,
|
|
|
|
March 31,
|
|
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
|
2004
|
|
|
|
(Unaudited)
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
(In $ millions)
|
|
Employee termination benefits
|
|
|
(21
|
)
|
|
|
(8
|
)
|
|
|
(2
|
)
|
|
|
|
(2
|
)
|
Plant/office closures
|
|
|
(3
|
)
|
|
|
(45
|
)
|
|
|
(1
|
)
|
|
|
|
|
|
Restructuring adjustments
|
|
|
|
|
|
|
3
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Restructuring
|
|
|
(24
|
)
|
|
|
(50
|
)
|
|
|
(3
|
)
|
|
|
|
(2
|
)
|
Environmental related plant
closures
|
|
|
(12
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Plumbing actions
|
|
|
34
|
|
|
|
1
|
|
|
|
|
|
|
|
|
|
|
Asset impairments
|
|
|
(25
|
)
|
|
|
(32
|
)
|
|
|
|
|
|
|
|
|
|
Other
|
|
|
(1
|
)
|
|
|
(1
|
)
|
|
|
(35
|
)
|
|
|
|
(26
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other (charges) gains, net
|
|
|
(28
|
)
|
|
|
(82
|
)
|
|
|
(38
|
)
|
|
|
|
(28
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other (charges) gains, net decreased to $28 million
compared to $82 million for the same period in 2004. The
nine months ended December 31, 2005 primarily relates to
charges for a change in the environmental remediation strategy
related to the closure of the Edmonton methanol plant, severance
associated with the same closure, severance related to the
relocation of corporate offices and asset impairments associated
with the planned disposal of the COC business of
$12 million, $8 million, $10 million and
$25 million, respectively. In addition, 2005 includes
$34 million associated with plumbing insurance recoveries.
Other (charges) gains, net for the nine months ended
December 31, 2004 of $82 million were largely related
to restructuring charges of $43 million resulting from
plans by the Acetate Products segment to consolidate tow
production at fewer sites and to discontinue production of
acetate filament and $32 million related to a decision to
dispose of the Ticona COC business.
Other (charges) gains, net increased $10 million for the
three months ended March 31, 2005 compared to the same
period in 2004. The charge for the three months ended
March 31, 2005 relates to fees paid to the Advisor to
terminate the monitoring services and all obligations to pay
future monitoring fees under the transaction and monitoring fee
agreement. The three months ended March 31, 2004 primarily
relates to $26 million for advisory services related to the
acquisition of CAG.
Operating
Profit
Operating profit increased to $417 million in the nine
months ended December 31, 2005 compared to $72 million
in the same period in 2004, principally driven by higher pricing
and productivity improvements resulting in a $212 million
increase in the gross profit margin, $91 million of lower
selling, general and administrative expenses and
$54 million of lower other (charges) gains, net. Partially
offsetting the increase is an $11 million loss on
disposition of assets compared to a $3 million gain
recorded in the same period in 2004 and higher raw material and
energy costs, mainly for ethylene and natural gas in 2005.
Included in 2005 is a $23 million gain on the disposition
of two Acetate Products properties, a $5 million gain on
the sale of Performance Products omega-3 DHA business,
offset by a $35 million loss on the disposal of
Ticonas COC business and $2 million of other losses.
For the nine months ended December 31, 2005, Vinamul and
Acetex (including AT Plastics), had operating losses of
$15 million and $4 million, respectively, primarily
related to integration costs in connection with the acquisitions
and inventory purchase accounting adjustments for Acetex.
Operating profit increased to $156 million for the three
months ended March 31, 2005 compared to $46 million in
the same period in 2004 on gross margin expansion of
$138 million, as significantly higher pricing, primarily in
Chemical Products, lower depreciation expense and productivity
improvements more than offset higher raw material and energy
costs. Operating profit also benefited from increased volumes in
Acetate Products,
48
Performance Products and Ticona. Depreciation and amortization
expense declined by $9 million as decreases in depreciation
resulting from purchase accounting adjustments, more than offset
increased amortization expense for acquired intangible assets.
Equity
in Net Earnings of Affiliates
Equity in net earnings of affiliates increased by
$10 million to $46 million for the nine months ended
December 31, 2005 compared to the same period in 2004. The
increase is primarily due to restructuring charges in our
European oxo venture in 2004. During the nine months ended
December 31, 2005, we received cash distributions from our
equity affiliates of $29 million compared to
$22 million in the same period in 2004.
Equity in net earnings of affiliates rose by $3 million to
$15 million for the three months ended March 31, 2005,
compared to the same period in 2004. Cash distributions received
from equity affiliates increased to $36 million for the
three months ended March 31, 2005, compared to
$16 million in the same period in 2004. The increase in
cash distributions is mainly due to strong business conditions
in 2004 for Ticonas high performance product ventures and
Chemical Products methanol venture and the timing of
dividend payments.
Interest
Expense
Interest expense decreased $89 million to $211 million
for the nine months ended December 31, 2005 compared to
$300 million in the same period in 2004. The decrease in
interest expense is due to expensing deferred financing costs of
$89 million and a prepayment premium of $21 million
associated with the refinancing of the mandatorily redeemable
preferred stock in 2004. The decrease was offset by a
$21 million increase in interest expense due to higher debt
levels and interest rates in 2005.
Interest expense increased to $176 million for the three
months ended March 31, 2005 from $6 million in the
same period in 2004, primarily due to expenses of
$102 million including early redemption premiums and
deferred financing costs associated with the refinancing that
occurred in the first quarter of 2005. Higher debt levels
resulting primarily from the acquisition of CAG and higher
interest rates also increased interest expense.
Other
Income (Expense), Net
Other income (expense), net increased to income of
$86 million for the nine months ended December 31,
2005, compared to expense of $12 million for the comparable
period in 2004. This increase is largely due to $42 million
in higher dividend income in 2005 primarily from our Saudi cost
investment due to higher methanol pricing. In addition,
$36 million of the increase is related to favorable
exchange rate movements and $17 million is due to favorable
changes in cross currency swap valuations in 2005.
Other income (expense), net decreased to $3 million of
income for the three months ended March 31, 2005, compared
to $9 million for the comparable period in 2004. This
decrease is primarily due to expenses associated with the
anticipated guaranteed payment to CAG minority shareholders and
the ineffective portion of a net investment hedge. These
decreases were partially offset by higher dividends from cost
investments. Dividend income accounted for under the cost method
increased by $8 million to $14 million for the three
months ended March 31, 2005, compared to the same period in
2004. The increase in the first quarter of 2005 primarily
resulted from the timing of receipt of dividends.
Income
Taxes
For the year ending December 31, 2005, the annual effective
tax rate was 16%, which is less than the combination of the
federal statutory rate and blended state income tax rates in the
U.S. The annual effective tax rate for 2005 reflects earnings in
low tax jurisdictions, a valuation allowance on the tax benefit
associated with U.S. and other foreign losses, tax expense in
certain non-U.S. jurisdictions and reversal of a
$31 million valuation allowance on certain German deferred
tax assets, primarily net operating loss carryforwards,
principally as a result of a tax sharing agreement. For the
nine months ended December 31, 2005, we recorded tax
expense of $53 million and the effective rate was 15%. For
the nine months ended December 31, 2004, we recorded
tax expense of $70 million and the effective tax rate was
negative 39%. The effective tax rate in 2004 was unfavorably
affected primarily by the
49
application of full valuation allowances against
post-Acquisition net U.S. deferred tax assets, Canadian deferred
tax assets due to post-acquisition restructuring, certain German
deferred tax assets and the non-recognition of tax benefits
associated with acquisition related expenses. These unfavorable
effects were partially offset by unrepatriated low taxed
earnings primarily in Singapore.
Income taxes for the three months ended March 31, 2005
and 2004, are recorded based on the annual effective tax rate.
As of March 31, 2005, the annual effective tax rate for
2005 was 35%, which was slightly less than the combination of
the statutory rate and state income tax rates in the U.S. The
estimated annual effective tax rate for 2005 reflects earnings
in low tax jurisdictions, a valuation allowance for the tax
benefit associated with projected U.S. losses (which includes
expenses associated with the early redemption of debt), and tax
expense in certain non-U.S. jurisdictions. The Predecessor had
an effective tax rate of 24% for the three months ended
March 31, 2004, compared to the German statutory rate of
40%, which was primarily affected by earnings in low tax
jurisdictions.
Earnings
(Loss) from Discontinued Operations
Earnings (loss) from discontinued operations primarily relates
to Acetate Products filament operations and Chemical
Products Pentaerythritol (PE) operations and
acrylates business. As a result, the related revenues and
expenses have been reflected as a component of discontinued
operations.
50
Selected
Data by Business Segment Year Ended
December 31, 2006 Compared with Year Ended
December 31, 2005, Nine Months Ended December 31, 2005
Compared with Nine Months Ended December 31, 2004 and Three
Months Ended March 31, 2005 Compared with Three Months
Ended March 31, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
Year Ended December 31,
|
|
|
Nine Months Ended December 31,
|
|
|
Three Months Ended March 31,
|
|
|
|
|
|
|
|
|
|
Change
|
|
|
|
|
|
|
|
|
Change
|
|
|
|
|
|
|
|
|
|
Change
|
|
|
|
2006
|
|
|
2005
|
|
|
in $
|
|
|
2005
|
|
|
2004
|
|
|
in $
|
|
|
2005
|
|
|
|
2004
|
|
|
in $
|
|
|
|
|
|
|
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
|
|
(In $ millions)
|
|
Net Sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chemical Products
|
|
|
4,742
|
|
|
|
4,299
|
|
|
|
443
|
|
|
|
3,264
|
|
|
|
2,547
|
|
|
|
717
|
|
|
|
1,035
|
|
|
|
|
809
|
|
|
|
226
|
|
Technical Polymers Ticona
|
|
|
915
|
|
|
|
887
|
|
|
|
28
|
|
|
|
648
|
|
|
|
636
|
|
|
|
12
|
|
|
|
239
|
|
|
|
|
227
|
|
|
|
12
|
|
Acetate Products
|
|
|
700
|
|
|
|
659
|
|
|
|
41
|
|
|
|
494
|
|
|
|
441
|
|
|
|
53
|
|
|
|
165
|
|
|
|
|
147
|
|
|
|
18
|
|
Performance Products
|
|
|
176
|
|
|
|
180
|
|
|
|
(4
|
)
|
|
|
133
|
|
|
|
131
|
|
|
|
2
|
|
|
|
47
|
|
|
|
|
44
|
|
|
|
3
|
|
Other Activities
|
|
|
257
|
|
|
|
144
|
|
|
|
113
|
|
|
|
132
|
|
|
|
45
|
|
|
|
87
|
|
|
|
12
|
|
|
|
|
11
|
|
|
|
1
|
|
Inter-segment Eliminations
|
|
|
(134
|
)
|
|
|
(136
|
)
|
|
|
2
|
|
|
|
(107
|
)
|
|
|
(82
|
)
|
|
|
(25
|
)
|
|
|
(29
|
)
|
|
|
|
(29
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Net Sales
|
|
|
6,656
|
|
|
|
6,033
|
|
|
|
623
|
|
|
|
4,564
|
|
|
|
3,718
|
|
|
|
846
|
|
|
|
1,469
|
|
|
|
|
1,209
|
|
|
|
260
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other (Charges) Gains,
net
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chemical Products
|
|
|
(7
|
)
|
|
|
(18
|
)
|
|
|
11
|
|
|
|
(17
|
)
|
|
|
(3
|
)
|
|
|
(14
|
)
|
|
|
(1
|
)
|
|
|
|
(1
|
)
|
|
|
|
|
Technical Polymers Ticona
|
|
|
6
|
|
|
|
8
|
|
|
|
(2
|
)
|
|
|
9
|
|
|
|
(37
|
)
|
|
|
46
|
|
|
|
(1
|
)
|
|
|
|
(1
|
)
|
|
|
|
|
Acetate Products
|
|
|
1
|
|
|
|
(9
|
)
|
|
|
10
|
|
|
|
(8
|
)
|
|
|
(41
|
)
|
|
|
33
|
|
|
|
(1
|
)
|
|
|
|
|
|
|
|
(1
|
)
|
Performance Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Activities
|
|
|
(10
|
)
|
|
|
(47
|
)
|
|
|
37
|
|
|
|
(12
|
)
|
|
|
(1
|
)
|
|
|
(11
|
)
|
|
|
(35
|
)
|
|
|
|
(26
|
)
|
|
|
(9
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Other (Charges) Gains, net
|
|
|
(10
|
)
|
|
|
(66
|
)
|
|
|
56
|
|
|
|
(28
|
)
|
|
|
(82
|
)
|
|
|
54
|
|
|
|
(38
|
)
|
|
|
|
(28
|
)
|
|
|
(10
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Profit
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chemical Products
|
|
|
637
|
|
|
|
585
|
|
|
|
52
|
|
|
|
408
|
|
|
|
248
|
|
|
|
160
|
|
|
|
177
|
|
|
|
|
64
|
|
|
|
113
|
|
Technical Polymers Ticona
|
|
|
145
|
|
|
|
60
|
|
|
|
85
|
|
|
|
21
|
|
|
|
(12
|
)
|
|
|
33
|
|
|
|
39
|
|
|
|
|
31
|
|
|
|
8
|
|
Acetate Products
|
|
|
106
|
|
|
|
67
|
|
|
|
39
|
|
|
|
57
|
|
|
|
(17
|
)
|
|
|
74
|
|
|
|
10
|
|
|
|
|
4
|
|
|
|
6
|
|
Performance Products
|
|
|
50
|
|
|
|
51
|
|
|
|
(1
|
)
|
|
|
38
|
|
|
|
18
|
|
|
|
20
|
|
|
|
13
|
|
|
|
|
11
|
|
|
|
2
|
|
Other Activities
|
|
|
(191
|
)
|
|
|
(190
|
)
|
|
|
(1
|
)
|
|
|
(107
|
)
|
|
|
(165
|
)
|
|
|
58
|
|
|
|
(83
|
)
|
|
|
|
(64
|
)
|
|
|
(19
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Operating Profit
|
|
|
747
|
|
|
|
573
|
|
|
|
174
|
|
|
|
417
|
|
|
|
72
|
|
|
|
345
|
|
|
|
156
|
|
|
|
|
46
|
|
|
|
110
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings (Loss) from Continuing
Operations Before Tax and Minority Interests
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chemical Products
|
|
|
709
|
|
|
|
667
|
|
|
|
42
|
|
|
|
474
|
|
|
|
265
|
|
|
|
209
|
|
|
|
193
|
|
|
|
|
63
|
|
|
|
130
|
|
Technical Polymers Ticona
|
|
|
201
|
|
|
|
116
|
|
|
|
85
|
|
|
|
65
|
|
|
|
26
|
|
|
|
39
|
|
|
|
51
|
|
|
|
|
45
|
|
|
|
6
|
|
Acetate Products
|
|
|
128
|
|
|
|
71
|
|
|
|
57
|
|
|
|
61
|
|
|
|
(13
|
)
|
|
|
74
|
|
|
|
10
|
|
|
|
|
4
|
|
|
|
6
|
|
Performance Products
|
|
|
49
|
|
|
|
46
|
|
|
|
3
|
|
|
|
34
|
|
|
|
15
|
|
|
|
19
|
|
|
|
12
|
|
|
|
|
11
|
|
|
|
1
|
|
Other Activities
|
|
|
(423
|
)
|
|
|
(526
|
)
|
|
|
103
|
|
|
|
(273
|
)
|
|
|
(473
|
)
|
|
|
200
|
|
|
|
(253
|
)
|
|
|
|
(57
|
)
|
|
|
(196
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Earnings (Loss) from
Continuing Operations Before Tax and Minority Interests
|
|
|
664
|
|
|
|
374
|
|
|
|
290
|
|
|
|
361
|
|
|
|
(180
|
)
|
|
|
541
|
|
|
|
13
|
|
|
|
|
66
|
|
|
|
(53
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
51
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
Year Ended December 31,
|
|
|
Nine Months Ended December 31,
|
|
|
Three Months Ended March 31,
|
|
|
|
|
|
|
|
|
|
Change
|
|
|
|
|
|
|
|
|
Change
|
|
|
|
|
|
|
|
|
|
Change
|
|
|
|
2006
|
|
|
2005
|
|
|
in $
|
|
|
2005
|
|
|
2004
|
|
|
in $
|
|
|
2005
|
|
|
|
2004
|
|
|
in $
|
|
|
|
|
|
|
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
|
|
(In $ millions)
|
|
Depreciation &
Amortization
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chemical Products
|
|
|
155
|
|
|
|
167
|
|
|
|
(12
|
)
|
|
|
133
|
|
|
|
89
|
|
|
|
44
|
|
|
|
34
|
|
|
|
|
39
|
|
|
|
(5
|
)
|
Technical Polymers Ticona
|
|
|
65
|
|
|
|
60
|
|
|
|
5
|
|
|
|
45
|
|
|
|
48
|
|
|
|
(3
|
)
|
|
|
15
|
|
|
|
|
16
|
|
|
|
(1
|
)
|
Acetate Products
|
|
|
24
|
|
|
|
29
|
|
|
|
(5
|
)
|
|
|
20
|
|
|
|
30
|
|
|
|
(10
|
)
|
|
|
9
|
|
|
|
|
11
|
|
|
|
(2
|
)
|
Performance Products
|
|
|
15
|
|
|
|
13
|
|
|
|
2
|
|
|
|
10
|
|
|
|
10
|
|
|
|
|
|
|
|
3
|
|
|
|
|
2
|
|
|
|
1
|
|
Other Activities
|
|
|
24
|
|
|
|
17
|
|
|
|
7
|
|
|
|
15
|
|
|
|
4
|
|
|
|
11
|
|
|
|
2
|
|
|
|
|
2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Depreciation &
Amortization
|
|
|
283
|
|
|
|
286
|
|
|
|
(3
|
)
|
|
|
223
|
|
|
|
181
|
|
|
|
42
|
|
|
|
63
|
|
|
|
|
70
|
|
|
|
(7
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
52
Factors
Affecting Year Ended December 31, 2006 Segment Net Sales
Compared to Year Ended December 31, 2005
The charts below set forth the percentage increase (decrease) in
net sales attributable to each of the factors indicated in each
of our business segments.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
Price
|
|
|
Currency
|
|
|
Other
|
|
|
Total
|
|
|
|
In percentages
|
|
|
Chemical Products
|
|
|
1
|
|
|
|
5
|
|
|
|
1
|
|
|
|
3
|
(a)
|
|
|
10
|
|
Technical Polymers Ticona
|
|
|
6
|
|
|
|
|
|
|
|
(1
|
)
|
|
|
(2
|
)(b)
|
|
|
3
|
|
Acetate Products
|
|
|
(1
|
)
|
|
|
7
|
|
|
|
|
|
|
|
|
|
|
|
6
|
|
Performance Products
|
|
|
7
|
|
|
|
(9
|
)
|
|
|
|
|
|
|
|
|
|
|
(2
|
)
|
|
|
|
Total Company
|
|
|
1
|
|
|
|
4
|
|
|
|
1
|
|
|
|
4
|
(c)
|
|
|
10
|
|
|
Factors
Affecting Nine Months Ended December 31, 2005 Segment Net
Sales Compared to Nine Months Ended December 31,
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
Price
|
|
|
Currency
|
|
|
Other
|
|
|
Total
|
|
|
|
In percentages
|
|
|
Chemical Products
|
|
|
(3
|
)
|
|
|
15
|
|
|
|
|
|
|
|
16
|
(a)
|
|
|
28
|
|
Technical Polymers Ticona
|
|
|
(1
|
)
|
|
|
4
|
|
|
|
(1
|
)
|
|
|
|
|
|
|
2
|
|
Acetate Products
|
|
|
7
|
|
|
|
5
|
|
|
|
|
|
|
|
|
|
|
|
12
|
|
Performance Products
|
|
|
6
|
|
|
|
(4
|
)
|
|
|
|
|
|
|
|
|
|
|
2
|
|
|
|
|
Total Company
|
|
|
(1
|
)
|
|
|
11
|
|
|
|
|
|
|
|
11
|
(c)
|
|
|
21
|
|
|
Factors
Affecting Three Months Ended March 31, 2005 Segment Net
Sales Compared to Three Months Ended March 31,
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
Price
|
|
|
Currency
|
|
|
Other
|
|
|
Total
|
|
|
|
In percentages
|
|
|
Chemical Products
|
|
|
(1
|
)
|
|
|
22
|
|
|
|
3
|
|
|
|
4
|
|
|
|
28
|
|
Technical Polymers Ticona
|
|
|
2
|
|
|
|
|
|
|
|
3
|
|
|
|
|
|
|
|
5
|
|
Acetate Products
|
|
|
9
|
|
|
|
3
|
|
|
|
|
|
|
|
|
|
|
|
12
|
|
Performance Products
|
|
|
9
|
|
|
|
(7
|
)
|
|
|
5
|
|
|
|
|
|
|
|
7
|
|
|
|
|
Total Company
|
|
|
1
|
|
|
|
15
|
|
|
|
2
|
|
|
|
2
|
|
|
|
21
|
|
|
|
|
(a) |
Includes net sales from the Acetex business, excluding AT
Plastics
|
|
|
(b) |
Includes loss of sales related to the COC divestiture
|
|
|
(c) |
Includes the effects of AT Plastics and the captive insurance
companies
|
53
Summary
by Business Segment Year Ended December 31,
2006 Compared with Year Ended December 31, 2005
Chemical
Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Year Ended
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
Change
|
|
|
|
2006
|
|
|
2005
|
|
|
in $
|
|
|
|
In $ millions (except for percentages)
|
|
|
Net sales
|
|
|
4,742
|
|
|
|
4,299
|
|
|
|
443
|
|
Net sales variance:
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
1
|
%
|
|
|
|
|
|
|
|
|
Price
|
|
|
5
|
%
|
|
|
|
|
|
|
|
|
Currency
|
|
|
1
|
%
|
|
|
|
|
|
|
|
|
Other
|
|
|
3
|
%
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
637
|
|
|
|
585
|
|
|
|
52
|
|
Operating margin
|
|
|
13.4
|
%
|
|
|
13.6
|
%
|
|
|
|
|
Other (charges) gains, net
|
|
|
(7
|
)
|
|
|
(18
|
)
|
|
|
11
|
|
Earnings from continuing
operations before tax and minority interests
|
|
|
709
|
|
|
|
667
|
|
|
|
42
|
|
Depreciation and amortization
|
|
|
155
|
|
|
|
167
|
|
|
|
(12
|
)
|
Chemical Products net sales increased 10% to
$4,742 million for the year ended December 31, 2006
compared to the same period in 2005. Pricing increased for most
products driven primarily by the Acetyl, Acetyl Derivatives and
Specialty business lines. Higher pricing was a result of
continued strong demand for the majority of the products and
higher raw material costs. Overall volumes increased 1% for the
year ended December 31, 2006 compared to the same period in
2005 primarily due to increased demand in Asia. Net sales also
increased due to $307 million of net sales from Acetex
(excluding AT Plastics), which was acquired in July 2005, an
increase of $172 million compared to the same period in
2005.
Operating profit increased 9% to $637 million for the year
ended December 31, 2006 compared to the same period in 2005
as price increases and lower other (charges) gains, net more
than offset raw material price increases. The lower other
(charges) gains, net was due to the absence of $6 million
of severance costs associated with the closure of the Edmonton
Methanol plant and $5 million of environmental relates
plant closure costs, both recorded in 2005.
Earnings from continuing operations before tax and minority
interests increased 6% to $709 million for the year ended
December 31, 2006 compared to the same period in 2005. The
improvement is primarily due to the increases in operating
profit. Equity in net earnings of affiliates increased
$17 million for the year ended December 31, 2006
compared to the same period in 2005.
54
Technical
Polymers Ticona
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Year Ended
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
Change
|
|
|
|
2006
|
|
|
2005
|
|
|
in $
|
|
|
|
In $ millions (except for percentages)
|
|
|
Net sales
|
|
|
915
|
|
|
|
887
|
|
|
|
28
|
|
Net sales variance:
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
6
|
%
|
|
|
|
|
|
|
|
|
Price
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
Currency
|
|
|
(1
|
)%
|
|
|
|
|
|
|
|
|
Other
|
|
|
(2
|
)%
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
145
|
|
|
|
60
|
|
|
|
85
|
|
Operating margin
|
|
|
15.8
|
%
|
|
|
6.8
|
%
|
|
|
|
|
Other (charges) gains, net
|
|
|
6
|
|
|
|
8
|
|
|
|
(2
|
)
|
Earnings from continuing
operations before tax and minority interests
|
|
|
201
|
|
|
|
116
|
|
|
|
85
|
|
Depreciation and amortization
|
|
|
65
|
|
|
|
60
|
|
|
|
5
|
|
Ticonas net sales increased 3% to $915 million for
the year ended December 31, 2006 compared to the same
period in 2005. The increase for the year was primarily driven
by 6% higher volumes. Volumes increased in all product lines due
to increased market penetration and a stronger business
environment in Europe. Improved volumes during 2006 were
partially offset by the absence of net sales from the COC
business, which was divested in December 2005. During the year
ended December 31, 2005, COC recorded approximately
$19 million in net sales.
Operating profit increased to $145 million for the year
ended December 31, 2006 compared to $60 million for
the same period in 2005 as improved net sales more than offset
higher raw material and energy costs. Also contributing to the
increases are positive effects from the exit of the COC business
(including a reduction in other charges due to the 2005 asset
impairment charge of $25 million), productivity
improvements and lower spending due to an organizational
redesign. During the year ended December 31, 2005, COC
recorded an operating loss of $69 million, including asset
impairments mentioned above.
Earnings from continuing operations before tax and minority
interests increased 73% to $201 million for the year ended
December 31, 2006 compared to the same period in 2005. This
increase is primarily due to the increases in operating profit.
Equity in net earnings of affiliates increased $4 million
for the year ended December 31, 2006 compared to the same
period in 2005.
55
Acetate
Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Year Ended
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
Change
|
|
|
|
2006
|
|
|
2005
|
|
|
in $
|
|
|
|
In $ millions (except for percentages)
|
|
|
Net sales
|
|
|
700
|
|
|
|
659
|
|
|
|
41
|
|
Net sales variance:
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
(1
|
)%
|
|
|
|
|
|
|
|
|
Price
|
|
|
7
|
%
|
|
|
|
|
|
|
|
|
Currency
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
Other
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
106
|
|
|
|
67
|
|
|
|
39
|
|
Operating margin
|
|
|
15.1
|
%
|
|
|
10.2
|
%
|
|
|
|
|
Other (charges) gains, net
|
|
|
1
|
|
|
|
(9
|
)
|
|
|
10
|
|
Earnings from continuing
operations before tax and minority interests
|
|
|
128
|
|
|
|
71
|
|
|
|
57
|
|
Depreciation and amortization
|
|
|
24
|
|
|
|
29
|
|
|
|
(5
|
)
|
Acetate Products net sales for the year ended
December 31, 2006 increased 6% to $700 million
compared to the same period in 2005 as higher prices and
increased flake volumes more than offset lower tow volumes. The
lower tow volumes, which were a result of shutting down our
Canadian tow plant, and lower sales to China, which were due to
the recent expansion of our China tow ventures were partially
offset by an increase in flake sales to other third parties and
venture partners.
Operating profit increased to $106 million for the year
ended December 31, 2006 compared to operating income of
$67 million in the same period in 2005. Higher pricing of
7%, savings from restructuring and lower other (charges) gain,
net and manufacturing costs more than offset lower overall sales
volumes and higher raw material and energy costs. The lower
other (charges) gains, net was due to the absence of
$7 million of environmental related plant closure costs,
which were recorded in 2005. Depreciation and amortization
decreased by $5 million due to a charge in 2005 related to
additions to asset retirement obligations.
Earnings from continuing operations before tax and minority
interests increased 80% to $128 million for the year ended
December 31, 2006 compared to the same period in 2005. This
increase is primarily due to the higher operating profits as
well as an increase of $19 million in dividends from our
China ventures received in 2006.
56
Performance
Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Year Ended
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
Change
|
|
|
|
2006
|
|
|
2005
|
|
|
in $
|
|
|
|
In $ millions (except for percentages)
|
|
|
Net sales
|
|
|
176
|
|
|
|
180
|
|
|
|
(4
|
)
|
Net sales variance:
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
7
|
%
|
|
|
|
|
|
|
|
|
Price
|
|
|
(9
|
)%
|
|
|
|
|
|
|
|
|
Currency
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
Other
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
50
|
|
|
|
51
|
|
|
|
(1
|
)
|
Operating margin
|
|
|
28.4
|
%
|
|
|
28.3
|
%
|
|
|
|
|
Other (charges) gains, net
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings from continuing
operations before tax and minority interests
|
|
|
49
|
|
|
|
46
|
|
|
|
3
|
|
Depreciation and amortization
|
|
|
15
|
|
|
|
13
|
|
|
|
2
|
|
Performance Products net sales for the year ended
December 31, 2006 decreased 2% to $176 million
compared to $180 million in the same period in 2005. A 7%
improvement in volumes was more than offset by lower pricing of
9%. Volumes increased overall by 12% from the
Sunett®
sweetener products during the year ended December 31, 2006
due to strong demand from our customers associated with new
product launches, as well as the impact from the warmer than
normal temperatures in Europe and North America. Consistent with
our strategy,
Sunett®
sweetener pricing declined on lower unit selling prices
associated with higher volumes to our major customers. Pricing
for sorbates remained relatively flat during the year ended
December 31, 2006, while worldwide overcapacity still
prevailed in the industry.
Earnings from continuing operations before tax and minority
interests remained relatively flat for the year ended
December 31, 2006 compared to the same period in 2005,
increasing to $49 million from $46 million.
Other
Activities
Other Activities primarily consists of corporate center costs,
including financing and administrative activities, and certain
other operating entities, including the captive insurance
companies and the AT Plastics business.
Net sales for Other Activities increased to $257 million
from $144 million for the year ended December 31, 2006
compared to the same period in 2005. The increase is primarily
due to a full year of sales activity for AT Plastics in 2006
compared to five months of activity in 2005. Net sales for AT
Plastics increased to $235 million for the year ended
December 31, 2006 compared to $112 million for the
same period in 2005. The increase was partially offset by an
$8 million decrease in net sales resulting from the sale of
PBI and the Vectran product lines during the second quarter of
2005.
Operating loss of Other Activities remained flat for the year
ended December 31, 2006 compared to the same period in
2005. The operating loss increased during the year due to
executive severance and legal costs of $23 million
associated with the acquisition of minority shares of CAG and
related restructuring, stock-based compensation expense of
$20 million resulting from our adoption of
SFAS No. 123(R) and $14 million related to our
long-term incentive plan. The increase was offset by an increase
in operating profit from the AT Plastics business of
$17 million, the absence of $45 million related to the
2005 advisor monitoring fee and the termination of advisor
monitoring services agreement during the first quarter of 2005.
Loss from continuing operations before tax and minority
interests improved to a loss of $423 million from a loss of
$526 million for the year ended December 31, 2006
compared to the same period in 2005. The decrease is primarily
due to the decrease in operating losses previously discussed
above within this segment and a decrease in interest expense of
$93 million, due to $28 million related to accelerated
amortization of deferred financing costs
57
and $74 million related to early redemption premiums
associated with the partial redemption of the senior
subordinated notes, senior discount notes and floating rate term
loan, both recorded in 2005.
Summary
by Business Segment Nine Months Ended
December 31, 2005 Compared with Nine Months Ended
December 31, 2004 and Three Months Ended March 31,
2005 Compared with Three Months Ended March 31,
2004
Chemical
Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
|
|
|
Nine Months Ended
|
|
|
Three Months Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
Change
|
|
|
March 31,
|
|
|
|
March 31,
|
|
|
Change
|
|
|
|
2005
|
|
|
2004
|
|
|
in $
|
|
|
2005
|
|
|
|
2004
|
|
|
in $
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
|
|
In $ millions (except for percentages)
|
|
Net sales
|
|
|
3,264
|
|
|
|
2,547
|
|
|
|
717
|
|
|
|
1,035
|
|
|
|
|
809
|
|
|
|
226
|
|
Net sales variance:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
(3
|
)%
|
|
|
|
|
|
|
|
|
|
|
(1
|
)%
|
|
|
|
|
|
|
|
|
|
Price
|
|
|
15
|
%
|
|
|
|
|
|
|
|
|
|
|
22
|
%
|
|
|
|
|
|
|
|
|
|
Currency
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
3
|
%
|
|
|
|
|
|
|
|
|
|
Other
|
|
|
16
|
%
|
|
|
|
|
|
|
|
|
|
|
4
|
%
|
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
408
|
|
|
|
248
|
|
|
|
160
|
|
|
|
177
|
|
|
|
|
64
|
|
|
|
113
|
|
Operating margin
|
|
|
12.5
|
%
|
|
|
9.7
|
%
|
|
|
|
|
|
|
17.1
|
%
|
|
|
|
7.9
|
%
|
|
|
|
|
Other (charges) gains, net
|
|
|
(17
|
)
|
|
|
(3
|
)
|
|
|
(14
|
)
|
|
|
(1
|
)
|
|
|
|
(1
|
)
|
|
|
|
|
Earnings from continuing
operations before tax and minority interests
|
|
|
474
|
|
|
|
265
|
|
|
|
209
|
|
|
|
193
|
|
|
|
|
63
|
|
|
|
130
|
|
Depreciation and amortization
|
|
|
133
|
|
|
|
89
|
|
|
|
44
|
|
|
|
34
|
|
|
|
|
39
|
|
|
|
(5
|
)
|
Nine
Months Ended December 31, 2005 Compared with Nine Months
Ended December 31, 2004
Chemical Products net sales increased 28% to
$3,264 million for the nine months ended December 31,
2005 compared to the same period in 2004. The increase is
primarily due to the inclusion of net sales from Vinamul and
Acetex (excluding AT Plastics) during 2005 of approximately
$280 million and $135 million, respectively. In
addition, pricing increased for most products, but primarily
from acetic acid, vinyl acetate monomer and acetyl derivatives.
The price increase was driven by continued strong demand, high
industry utilization in base products and higher raw material
costs, particularly for ethylene and natural gas. Overall,
volumes declined 3% primarily from acetyl derivatives partially
offset by significantly improved volumes from vinyl acetate
monomer. Volumes for emulsions were flat. The increase in
volumes from vinyl acetate monomer is primarily driven by
continued strong demand.
Other (charges) gain, net increased by $14 million for the
nine months ended December 31, 2005 compared to the same
period in 2004. Included in 2005 is $12 million in charges
for a change in the environmental remediation strategy related
to the closure of the Edmonton methanol plant and
$6 million for severance charges related to the same
closure.
Operating profit increased 65% to $408 million for the nine
months ended December 31, 2005 compared to the same period
in 2004. The increase is principally driven by higher pricing,
which more than offset higher raw material and energy costs. The
segment also benefited from a full quarter impact of its
Southern Chemical methanol supply contract. Basic products, such
as acetic acid and vinyl acetate monomer, had greater success in
maintaining margins while downstream products, such as polyvinyl
alcohol and emulsions, continued to experience margin
compression due to raw material costs rising faster than our
pricing. Operating profit was also favorably impacted in this
period due to $36 million from the settlement of
transportation-related antitrust matters, $14 million in
lower non-cash inventory-related purchase accounting adjustments
and Acetex (excluding AT Plastics) recording an operating profit
of $11 million in the nine months ended December 31,
2005. The increase in operating profit was
58
partially offset by Vinamul recording operating losses of
$15 million, which included integration costs in connection
with the acquisition. Additionally, depreciation and
amortization increased in 2005 compared to the same period in
2004 primarily related to purchase accounting adjustments in
both years.
Earnings from continuing operations before tax and minority
interests increased 79% to $474 million compared to the
same period in 2004 benefiting from increased operating profit
and dividends from our Saudi cost investment.
Three
Months Ended March 31, 2005 Compared with Three Months
Ended March 31, 2004
Chemical Products net sales increased 28% to
$1,035 million compared to the same period in 2004 mainly
on higher pricing, segment composition changes, of which
$66 million was related to Vinamul, and favorable currency
effects. Pricing increased for most products, driven by
continued strong demand and high utilization rates across the
chemical industry.
Earnings from continuing operations before tax and minority
interests increased to $193 million from $63 million
in the same period in 2004 as higher pricing was partially
offset by higher raw material costs. Earnings also benefited
from an increase of $9 million in dividends from our Saudi
cost investment, which totaled $12 million in the quarter.
The three months ended March 31, 2005 included
$1 million in earnings from Vinamul, which included
$1 million in non-cash inventory-related purchase
accounting adjustments and integration costs in connection with
the acquisition.
Technical
Polymers Ticona
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
|
|
|
Nine Months Ended
|
|
|
Three Months Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
Change
|
|
|
March 31,
|
|
|
|
March 31,
|
|
|
Change
|
|
|
|
2005
|
|
|
2004
|
|
|
in $
|
|
|
2005
|
|
|
|
2004
|
|
|
in $
|
|
|
|
(Unaudited)
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
|
|
In $ millions (except for percentages)
|
|
Net sales
|
|
|
648
|
|
|
|
636
|
|
|
|
12
|
|
|
|
239
|
|
|
|
|
227
|
|
|
|
12
|
|
Net sales variance:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
(1
|
)%
|
|
|
|
|
|
|
|
|
|
|
2
|
%
|
|
|
|
|
|
|
|
|
|
Price
|
|
|
4
|
%
|
|
|
|
|
|
|
|
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
Currency
|
|
|
(1
|
)%
|
|
|
|
|
|
|
|
|
|
|
3
|
%
|
|
|
|
|
|
|
|
|
|
Other
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
21
|
|
|
|
(12
|
)
|
|
|
33
|
|
|
|
39
|
|
|
|
|
31
|
|
|
|
8
|
|
Operating margin
|
|
|
3.2
|
%
|
|
|
(1.9
|
)%
|
|
|
|
|
|
|
16.3
|
%
|
|
|
|
13.7
|
%
|
|
|
|
|
Other (charges) gains, net
|
|
|
9
|
|
|
|
(37
|
)
|
|
|
46
|
|
|
|
(1
|
)
|
|
|
|
(1
|
)
|
|
|
|
|
Earnings from continuing
operations before tax and minority interests
|
|
|
65
|
|
|
|
26
|
|
|
|
39
|
|
|
|
51
|
|
|
|
|
45
|
|
|
|
6
|
|
Depreciation and amortization
|
|
|
45
|
|
|
|
48
|
|
|
|
(3
|
)
|
|
|
15
|
|
|
|
|
16
|
|
|
|
(1
|
)
|
Nine
Months Ended December 31, 2005 Compared with Nine Months
Ended December 31, 2004
Ticonas net sales increased 2% to $648 million for
the nine months ended December 31, 2005 compared to the
same period in 2004. The increase is primarily driven by the
successful implementation of price increases, introduction of
new applications and increased penetration into key markets.
This increase is partially offset by lower overall volumes and
slightly unfavorable currency effects. Improved volumes from
most of Ticonas product lines were more than offset by a
decline in polyacetal volumes attributable to a weak European
automotive market and reduced sales to lower-end applications.
Ticona recorded income from other (charges) gains, net of
$9 million for the nine months ended December 31, 2005
compared to expense of $37 million for the same period in
2004. Included in 2005 is approximately $34 million
associated with plumbing insurance recoveries, which was
partially offset by an additional $25 million
59
non-cash impairment charge associated with the planned disposal
of the COC business. The $37 million in 2004 is primarily
related to a non-cash impairment charge from the COC business.
Operating profit increased to $21 million for the nine
months ended December 31, 2005 compared to an operating
loss of $12 million for the same period in 2004. The
successful implementation of price increases helped to offset
higher raw material and energy costs. Also contributing to the
increase are productivity improvements, cost savings from an
organizational redesign and lower depreciation and amortization
expenses due to changes in the useful lives of certain property,
plant and equipment. In addition, 2004 included a
$20 million charge to cost of sales for a non-cash
inventory-related purchase accounting adjustment. Operating
profit in the nine months ended December 31, 2005 includes
approximately $35 million for the loss on disposal of the
COC business compared to an impairment charge of
$32 million taken in 2004.
Earnings from continuing operations before tax and minority
interests increased to $65 million for the nine months
ended December 31, 2005 compared to $26 million in the
same period in 2004. This increase is primarily due to the
increase in operating profit, improved equity earnings from
Asian and U.S. affiliates due to increased sales volumes, a
$46 million reduction in other (charges) gains, net, and
the absence of a 2004 purchase accounting adjustment of
$20 million in 2005.
Three
Months Ended March 31, 2005 Compared with Three Months
Ended March 31, 2004
Net sales for Ticona increased by 5% to $239 million
compared to the same period in 2004 due to favorable currency
effects and slightly higher volumes. Volumes increased for most
product lines due to the successful introduction of new
applications, which outweighed declines in polyacetal volumes
resulting from our focus on high-end business and decreased
sales to European automotive customers. Overall pricing remained
flat over the same periods as successfully implemented price
increases were offset by lower average pricing for certain
products due to the commercialization of lower cost grades for
new applications.
Earnings from continuing operations before tax and minority
interests increased 13% to $51 million as the result of
restructuring cost savings, the favorable effects of a planned
maintenance turnaround and slightly higher volumes. These
increases were partially offset by higher raw material and
energy costs.
Acetate
Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
|
|
|
Nine Months Ended
|
|
|
Three Months Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
Change
|
|
|
March 31,
|
|
|
|
March 31,
|
|
|
Change
|
|
|
|
2005
|
|
|
2004
|
|
|
in $
|
|
|
2005
|
|
|
|
2004
|
|
|
in $
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
|
|
In $ millions (except for percentages)
|
|
Net sales
|
|
|
494
|
|
|
|
441
|
|
|
|
53
|
|
|
|
165
|
|
|
|
|
147
|
|
|
|
18
|
|
Net sales variance:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
7
|
%
|
|
|
|
|
|
|
|
|
|
|
9
|
%
|
|
|
|
|
|
|
|
|
|
Price
|
|
|
5
|
%
|
|
|
|
|
|
|
|
|
|
|
3
|
%
|
|
|
|
|
|
|
|
|
|
Currency
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
Other
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
57
|
|
|
|
(17
|
)
|
|
|
74
|
|
|
|
10
|
|
|
|
|
4
|
|
|
|
6
|
|
Operating margin
|
|
|
11.5
|
%
|
|
|
(3.9
|
)%
|
|
|
|
|
|
|
6.1
|
%
|
|
|
|
2.7
|
%
|
|
|
|
|
Other (charges) gains, net
|
|
|
(8
|
)
|
|
|
(41
|
)
|
|
|
33
|
|
|
|
(1
|
)
|
|
|
|
|
|
|
|
(1
|
)
|
Earnings from continuing
operations before tax and minority interests
|
|
|
61
|
|
|
|
(13
|
)
|
|
|
74
|
|
|
|
10
|
|
|
|
|
4
|
|
|
|
6
|
|
Depreciation and amortization
|
|
|
20
|
|
|
|
30
|
|
|
|
(10
|
)
|
|
|
9
|
|
|
|
|
11
|
|
|
|
(2
|
)
|
60
Nine
Months Ended December 31, 2005 Compared with Nine Months
Ended December 31, 2004
Acetate Products net sales for the nine months ended
December 31, 2005 increased 12% to $494 million
compared to the same period in 2004. The improvement is due to a
5% increase in pricing and a 7% increase in overall volumes.
Higher flake volumes from increased sales to our recently
expanded China tow ventures were partially offset by lower tow
volumes due to the shutdown of our Edmonton, Alberta, Canada tow
plant. Price increases partially offset higher raw material and
energy costs.
For the nine months ended December 31, 2005, the Acetate
Products segment recorded other (charges) gains, net of
$8 million compared to $41 million in the same period
in 2004. Other (charges) gains, net in 2005 primarily related to
a change in the environmental remediation strategy related to
the closure of the Edmonton methanol plant, while other
(charges) gains, net in the same period in 2004 primarily
represented asset impairments associated with the planned
consolidation of tow and flake production.
Operating profit increased to $57 million in the nine
months ended December 31, 2005 compared to an operating
loss of $17 million in the same period in 2004. The
increase is largely due to the decrease in other (charges)
gains, net described above and a $23 million gain on the
sale of the Rock Hill, S.C. plant and the Charlotte, N.C.
research and development center. In addition, depreciation and
amortization expense decreased primarily resulting from a lower
depreciable asset base due to previous asset impairments and an
$8 million charge for asset retirement obligations recorded
in 2004 associated with the restructuring of the business.
Higher pricing and savings from restructuring and productivity
improvements more than offset increased raw material and energy
costs, as well as temporarily higher manufacturing costs
resulting from a realignment of inventory levels as part of the
restructuring strategy.
Earnings from continuing operations before tax and minority
interests increased to $61 million for the nine months
ended December 31, 2005 compared to a $13 million loss
from continuing operations in the same period in 2004. This
increase is primarily due to the increase in operating profit
which included $33 million in lower other (charges) gains,
net and the $23 million gain on disposition of assets.
Three
Months Ended March 31, 2005 Compared with Three Months
Ended March 31, 2004
Net sales for Acetate Products increased by 12% to
$165 million compared to the same quarter in 2004 on higher
volumes and pricing. Flake volumes increased due to higher sales
to our recently expanded China tow ventures. Pricing increased
to partially offset higher raw material and energy costs.
Earnings from continuing operations before tax and minority
interests more than doubled from $4 million in the first
quarter of 2004 to $10 million in 2005 due to increased
volumes, pricing and productivity improvements, which more than
offset higher raw material and energy costs. Earnings also
benefited from $2 million in lower depreciation and
amortization expense largely as a result of previous
restructuring impairments, which was offset by $3 million
of expense for an asset retirement obligation.
61
Performance
Products
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor
|
|
|
|
Predecessor
|
|
|
|
|
|
|
Nine Months Ended
|
|
|
Three Months Ended
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
Change
|
|
|
March 31,
|
|
|
|
March 31,
|
|
|
Change
|
|
|
|
2005
|
|
|
2004
|
|
|
in $
|
|
|
2005
|
|
|
|
2004
|
|
|
in $
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
(Unaudited)
|
|
|
|
|
|
|
|
|
|
|
In $ millions (except for percentages)
|
|
Net sales
|
|
|
133
|
|
|
|
131
|
|
|
|
2
|
|
|
|
47
|
|
|
|
|
44
|
|
|
|
3
|
|
Net sales variance:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Volume
|
|
|
6
|
%
|
|
|
|
|
|
|
|
|
|
|
9
|
%
|
|
|
|
|
|
|
|
|
|
Price
|
|
|
(4
|
)%
|
|
|
|
|
|
|
|
|
|
|
(7
|
)%
|
|
|
|
|
|
|
|
|
|
Currency
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
5
|
%
|
|
|
|
|
|
|
|
|
|
Other
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
38
|
|
|
|
18
|
|
|
|
20
|
|
|
|
13
|
|
|
|
|
11
|
|
|
|
2
|
|
Operating margin
|
|
|
28.6
|
%
|
|
|
13.7
|
%
|
|
|
|
|
|
|
27.7
|
%
|
|
|
|
25
|
%
|
|
|
|
|
Other (charges) gains, net
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings from continuing
operations before tax and minority interests
|
|
|
34
|
|
|
|
15
|
|
|
|
19
|
|
|
|
12
|
|
|
|
|
11
|
|
|
|
1
|
|
Depreciation and amortization
|
|
|
10
|
|
|
|
10
|
|
|
|
|
|
|
|
3
|
|
|
|
|
2
|
|
|
|
1
|
|
Nine
Months Ended December 31, 2005 Compared with Nine Months
Ended December 31, 2004
Net sales for the Performance Products segment increased 2% to
$133 million compared to $131 million in the same
period in 2004. The increase is primarily due to higher volumes
for the
Sunett®
sweetener partially offset by lower pricing. The increased
volumes for
Sunett®
reflects continuous growth from new and existing applications
mainly in the U.S. and European beverage and confectionary
markets. Pricing for
Sunett®
declined on lower unit selling prices associated with higher
volumes to major customers which is consistent with our
positioning strategy for the product. The pricing decrease for
Sunett®
was also driven by the expiration of a primary European and
U.S. production patent for
Sunett®
at the end of March 2005. Pricing for Sorbates increased in
2005, although worldwide overcapacity still prevailed in the
industry.
Operating profit increased 111% from the same period in 2004.
The increase was driven by improved business conditions for
Sorbates, as well as the results of various ongoing cost saving
initiatives. In addition, 2005 included a $3 million gain
on the sale of the omega-3 DHA business as part of our strategy
to sharpen its focus on the core sweetener and food protection
businesses. 2004 included a $12 million charge to cost of
sales for a non-cash inventory-related purchase accounting
adjustment.
Earnings from continuing operations before tax and minority
interests increased 127% primarily due to the increase in
operating profit, which principally resulted from the absence of
the purchase accounting charge in 2005 and the gain on the sale
of the omega-3 DHA business.
Three
Months Ended March 31, 2005 Compared with Three Months
Ended March 31, 2004
Net sales for the Performance Products segment increased by 7%
to $47 million compared to the same period in 2004 mainly
on higher volumes, which more than offset lower pricing.
Favorable currency movements also contributed to the sales
increase. Higher volumes for
Sunett®
sweetener reflected strong growth from new and existing
applications in the U.S. and European beverage and confectionary
markets. Pricing for
Sunett®
declined on lower unit selling prices associated with higher
volumes to major customers. Pricing for sorbates continued to
recover, although worldwide overcapacity still prevailed in the
industry.
Earnings from continuing operations before tax and minority
interests increased to $12 million from $11 million in
the same quarter in 2004. Strong volumes for
Sunett®,
as well as favorable currency movements and cost savings
outpaced lower pricing for the sweetener.
62
Other
Activities
Other Activities primarily consists of corporate center costs,
including financing and administrative activities, and certain
other operating entities, including the captive insurance
companies and the AT Plastics business. AT Plastics is a
business acquired in connection with the acquisition of Acetex
in July 2005.
Nine
Months Ended December 31, 2005 Compared with Nine Months
Ended December 31, 2004
Net sales for Other Activities increased to $132 million
from $45 million in the same period in 2004. The increase
is primarily due to the addition of $112 million in net
sales from the AT Plastics business, which was partially offset
by $13 million in lower third party revenues from the
captive insurance companies and $7 million related to the
divestitures of the performance polymer polybenzamidazole and
vectran polymer fiber businesses in the second quarter of 2005.
The operating loss of Other Activities decreased to
$107 million for the nine months ended December 31,
2005 compared to $165 million for the same period in 2004.
This decrease was primarily due to the absence of
$38 million in management incentive compensation expenses,
which were recorded in 2004, and lower IPO related consulting
and professional fees. The management incentive compensation
expenses included charges related to a new deferred compensation
plan, a new stock incentive plan and other executive bonuses.
The decrease is partially offset by operating losses from AT
Plastics of $15 million in 2005.
Loss from continuing operations before tax and minority
interests improved to a loss of $273 million from a loss of
$473 million in the same period in 2004. The decrease is
primarily due to the decrease in operating losses discussed
above and a decrease in interest expense of $89 million.
The decrease in interest expense is due to expensing deferred
financing costs of $89 million and a prepayment premium of
$21 million associated with the refinancing of the
mandatorily redeemable preferred stock in 2004. The decrease was
partially offset by a $21 million increase in interest
expense due to higher debt levels and interest rates in 2005.
Three
Months Ended March 31, 2005 Compared with Three Months
Ended March 31, 2004
Net sales for Other Activities increased slightly to
$12 million from $11 million in the same quarter in
2004. Loss from continuing operations before tax and minority
interests increased to $253 million from a loss of
$57 million in the same period in 2004, largely due to
$169 million of higher interest expense related to
refinancing costs, increased debt levels, and higher interest
rates in 2005. The loss includes $45 million of expenses
for sponsor monitoring and related cancellation fees compared to
other (charges) gains, net of $25 million in the same
period in 2004 for advisory services related to the acquisition
of CAG.
63
Liquidity
and Capital Resources
Our primary source of liquidity will continue to be cash
generated from operations, available cash and cash equivalents
and dividends from our portfolio of strategic investments. In
addition, we have availability under our amended and restated
credit facilities to assist, if required, in meeting our working
capital needs and other contractual obligations. We believe we
will have available resources to meet our liquidity requirements
for the remainder of the year, including debt service. If our
cash flow from operations is insufficient to fund our debt
service and other obligations, we may be required to use other
means available to us such as to increase our borrowings under
our lines of credit, reduce or delay capital expenditures, seek
additional capital or seek to restructure or refinance our
indebtedness. There can be no assurance, however, that we will
continue to generate cash flows at or above current levels or
that we will be able to maintain our ability to borrow under our
revolving credit facilities.
Cash
Flows
Cash and cash equivalents at December 31, 2006 were
$791 million, which was an increase of $401 million
from December 31, 2005. Cash and cash equivalents at
December 31, 2005 were $390 million, which was a
decrease of $448 million from December 31, 2004. See
below for details on the change in cash and cash equivalents
from December 31, 2005 to December 31, 2006 and the
change in cash and cash equivalents from December 31, 2004
to December 31, 2005.
Net
Cash Provided by/Used in Operating Activities
Cash provided by operating activities was $751 million for
the year ended December 31, 2006 compared with
$701 million for the same period in 2005. The increase in
operating cash flows was due primarily to an increase in
earnings from continuing operations partially offset by an
increase in cash used from changes in operating assets and
liabilities. Earnings from continuing operations increased to
$407 million for the year ended December 31, 2006
compared with $276 million for the same period in 2005. The
changes in operating assets and liabilities were driven
primarily by higher trade and other receivables offset by higher
trade payables. The increase in receivables is due to higher net
sales. The increase in trade payables is due to the timing of
payments.
Cash flow from operating activities increased to a cash inflow
of $701 million in 2005 compared to a cash outflow of
$164 million for the same period in 2004. This increase
primarily resulted from a $452 million increase in net
earnings from 2004, $429 million in lower pension
contributions and a $142 million increase in cash received
for trade receivables due to better receivables turnover. These
increases were partially offset by $72 million in less cash
from trade accounts payable as trade accounts payable grew, but
at a slower rate than in 2004. In addition, we paid
$77 million more interest payments and $45 million in
monitoring fees.
Net
Cash Used in Investing Activities
Net cash from investing activities improved to a cash outflow of
$268 million in 2006 compared to a cash outflow of
$907 million in 2005. The decrease in cash outflow is
primarily due to cash paid of $473 million for the purchase
of additional CAG shares in 2005, $216 million for the
purchase of Acetex in July 2005 and $198 million for the
purchase of Vinamul in February 2005. These decreases were
offset by the net effect of an increase in capital expenditures
of $40 million, an increase in purchases of other long term
assets of $43 million, an increase in restricted cash of
$42 million for the anticipated purchase of the remaining
CAG shares, a decrease in net proceeds from the sale and
purchase of marketable securities of $42 million, proceeds
received for the Ticona plant relocation of $26 million in
2006, a decrease in net proceeds received for the disposal of
discontinued operations of $75 million, a decrease in fees
associated with the 2005 acquisitions of $29 million and a
decrease in the proceeds received from the sales of assets of
$25 million.
Net cash from investing activities improved to a cash outflow of
$907 million in 2005 compared to a cash outflow of
$1,720 million in 2004. The cash outflow in 2004 primarily
resulted from the CAG acquisition. The 2005 cash outflow
included the acquisitions of the Vinamul and Acetex businesses,
the acquisition of additional CAG shares and a decrease in net
proceeds from disposal of discontinued operations of
$64 million. The net proceeds from the disposal of
discontinued operations represents cash received in 2005 from an
early contractual settlement
64
of receivables of $75 million related to the sale of
Vinnolit Kunstoff GmbH and Vintron GmbH. The net proceeds of
$139 million in the same period last year represented the
net proceeds from the sale of the acrylates business.
Our capital expenditures were $252 million,
$212 million and $204 million for the calendar years
2006, 2005 and 2004, respectively. Capital expenditures were
primarily related to major replacements of equipment, capacity
expansions, major investments to reduce future operating costs,
environmental, health and safety initiatives and in 2004, the
integration of a company-wide SAP platform. Capital expenditures
in 2006 and 2005 included costs for the expansion of our
Nanjing, China site into an integrated chemical complex. Capital
expenditures in 2004 included expenditures related to a new
Ticona research and administrative facility in Florence,
Kentucky and the expansion of production facilities for
polyacetal in Bishop, Texas and GUR in Oberhausen, Germany.
Capital expenditures are expected to be approximately
$280 million in 2007.
Net
Cash Provided by/Used in Financing Activities
Net cash from financing activities decreased to a cash outflow
of $108 million in 2006 compared to a cash outflow of
$144 million in 2005. The cash outflow in 2006 primarily
relates to the $100 million equivalent voluntary prepayment
of our Senior Term Loan facility on July 14, 2006 as well
as increased dividends paid on our Series A common stock
and our preferred stock of $15 million in 2006. We
commenced making common and preferred cash dividends during the
third quarter of 2005. The cash outflow in 2005 primarily
relates to the major financing activities for 2005 listed below.
Net cash from financing activities decreased to a cash outflow
of $144 million in 2005 compared to a cash inflow of
$2,643 million in the same period in 2004. The cash inflow
in 2004 primarily reflected higher net proceeds from borrowings
in connection with the acquisition of CAG. Major financing
activities for 2005 are as follows:
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Borrowings under the term loan facility of $1,135 million.
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Distribution to Series B shareholders of $804 million.
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Redemption and related premiums of the senior subordinated notes
of $572 million and senior discount notes of
$207 million.
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Proceeds from the issuances of common stock, net of
$752 million and preferred stock, net of $233 million.
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Repayment of floating rate term loan, including related premium,
of $354 million.
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Exercise of Acetexs option to redeem its
107/8% senior
notes for approximately $280 million.
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Payment of cash dividends of $13 million on our
Series A common stock and $8 million on our
convertible preferred stock.
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In addition, exchange rate effects on cash and cash equivalents
increased to a favorable currency effect of $26 million in
2006 from an unfavorable currency effect of $98 million in
2005. Exchange rate effects on cash and cash equivalents
decreased to an unfavorable currency effect of $98 million
in 2005 from a favorable currency effect of $24 million in
2004.
Liquidity
Our contractual obligations, commitments and debt service
requirements over the next several years are significant and are
substantially higher than historical amounts. As stated above,
our primary source of liquidity will continue to be cash
generated from operations, available cash and cash equivalents
and dividends from our portfolio of strategic investments. In
addition, we have availability under our amended and restated
credit facilities to assist, if required, in meeting our working
capital needs and other contractual obligations.
Debt,
Capital and Other Obligations
In January 2005, we completed an initial public offering of
Series A common stock and received net proceeds of
approximately $752 million after deducting
underwriters discounts and offering expenses of
$48 million. Concurrently, we received net proceeds of
$233 million from the offering of our convertible preferred
stock and
65
borrowed an additional $1,135 million under the amended and
restated senior credit facilities. A portion of the proceeds of
the share offerings were used to redeem $188 million of
senior discount notes and $521 million of senior
subordinated notes, which excludes early redemption premiums of
$19 million and $51 million, respectively. We also
used a portion of the proceeds from additional borrowings under
our senior credit facilities to repay our $350 million
floating rate term loan, which excludes a $4 million early
redemption premium and used $200 million of the proceeds as
the primary financing for the acquisition of the Vinamul
emulsions business.
On April 7, 2005, we used the remaining proceeds to pay a
special cash dividend to holders of our Series B common
stock of $804 million. Upon payment of the
$804 million dividend, all of the shares of Series B
common stock converted automatically to shares of Series A
common stock. In addition, we may use the available sources of
liquidity to purchase the remaining outstanding shares of CAG.
As discussed above, in 2005 we issued $240 million
aggregate liquidation preference of outstanding preferred stock.
Holders of the preferred stock are entitled to receive, when, as
and if, declared by our board of directors, out of funds legally
available therefor, cash dividends at the rate of 4.25% per
annum (or $1.06 per share) of liquidation preference,
payable quarterly in arrears, commencing on May 1, 2005.
Dividends on the preferred stock are cumulative from the date of
initial issuance. This dividend is expected to result in an
annual dividend payment of approximately $10 million.
Accumulated but unpaid dividends accumulate at an annual rate of
4.25%. The preferred stock is convertible, at the option of the
holder, at any time into shares of our Series A common
stock at a conversion rate of approximately 1.25 shares of
our Series A common stock per $25.00 liquidation preference
of the preferred stock. For the years ended December 31,
2006 and 2005, we paid $10 million and $8 million,
respectively, in aggregate dividends on our preferred stock. In
addition, at December 31, 2006, we had $2 million of
accumulated but undeclared and unpaid dividends, which were
declared on January 5, 2007 and paid on February 1,
2007.
In July 2005, our board of directors adopted a policy of
declaring, subject to legally available funds, a quarterly cash
dividend on each share of our Series A common stock at an
annual rate initially equal to approximately 1% of the $16.00
initial public offering price per share of our Series A
common stock (or $0.16 per share) unless our board of
directors in its sole discretion determines otherwise. For the
years ended December 31, 2006 and 2005, we paid
$26 million and $13 million, respectively, in
aggregate dividends on our Series A common stock. Based
upon the number of outstanding shares as of December 31,
2006, the anticipated annual cash dividend payment is
approximately $26 million. We declared on January 5,
2007 and paid on February 1, 2007 a quarterly cash dividend
of $6 million. However, there is no assurance that
sufficient cash or surplus will be available to pay the
remainder of the anticipated 2007 cash dividend.
As of December 31, 2006, we had total debt of
$3,498 million and cash and cash equivalents of
$791 million. As of December 31, 2006, net debt (total
debt less cash and cash equivalents) decreased to
$2,707 million from $3,047 million as of
December 31, 2005 primarily due to cash flows from
operations of $751 million offset by capital expenditures
of $252 million, the accretion of our senior discount notes
of $40 million, foreign currency impacts of
$73 million and the payment of dividends on our Series A
common stock and our preferred stock of $36 million.
We were initially capitalized by equity contributions totaling
$641 million from the Original Shareholders. On a stand
alone basis, Celanese Corporation and Crystal US Holdings 3 LLC
(Crystal LLC), the issuer of the senior discount
notes, have no material assets other than the stock of their
subsidiaries, and no independent external operations of their
own apart from the financing. As such, Celanese Corporation and
Crystal LLC generally will depend on the cash flow of their
subsidiaries to meet their obligations under the preferred
stock, the senior discount notes, the senior subordinated notes,
the term loans and any revolving credit borrowings and
guarantees.
66
Contractual Debt and Cash Obligations. The
following table sets forth our fixed contractual debt and cash
obligations as of December 31, 2006.
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Less Than
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After 5
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Fixed Contractual Debt and Cash Obligations
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Total
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1 Year
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Years 2 & 3
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Years 4 & 5
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Years
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(In $ millions)
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Term Loans Facility
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1,622
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115
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31
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1,476
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Interest Payments on Debt(1)
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1,843
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|
|
239
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|
483
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|
480
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|
|
641
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Senior Subordinated Notes(2)
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967
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967
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Senior Discount Notes(3)
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554
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|
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554
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Capital Lease Obligations
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25
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3
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4
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5
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13
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Other Debt(4)
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464
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191
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40
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43
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|
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190
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Total Fixed Contractual Debt
Obligations
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5,475
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548
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558
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2,004
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2,365
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Operating Leases
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339
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|
75
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|
121
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|
75
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|
68
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Unconditional Purchase Obligations
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2,229
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|
245
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|
500
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419
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1,065
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Other Contractual Obligations
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|
355
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|
|
|
239
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|
|
81
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|
33
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2
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Total Fixed Contractual Debt and
Cash Obligations
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8,398
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1,107
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1,260
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2,531
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3,500
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(1) |
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For future interest expense, we assumed no change in variable
rates. See Note 16 in the consolidated financial statements
for the applicable interest rates. |
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(2) |
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Does not include a $3 million premium. |
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(3) |
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Reflects an additional $134 million representing the
accreted value of the notes at maturity. |
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(4) |
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Does not include a $2 million reduction due to purchase
accounting. |
Senior Credit Facilities. As of
December 31, 2006, the senior credit facilities of
$2,450 million consist of a term loan facility of
$1,622 million, a revolving credit facility of
$600 million and a credit-linked revolving facility of
$228 million.
Subsequent to the consummation of the initial public offering in
January 2005, we entered into amended and restated senior credit
facilities which increased the term facility. The terms of the
amended and restated senior credit facilities are substantially
similar to the terms of our immediately previous senior credit
facilities. As of December 31, 2006, the term loan facility
had a balance of $1,622 million (including approximately
253 million of euro denominated debt), which matures
in 2011.
In addition, we have a $228 million credit-linked facility,
which matures in 2009 and includes borrowing capacity available
for letters of credit. As of December 31, 2006, there were
$218 million of letters of credit issued under the
credit-linked revolving facility; accordingly $10 million
remained available for borrowing. Substantially all of the
assets of Celanese Holdings LLC (Celanese Holdings),
the direct parent of BCP Crystal, and, subject to certain
exceptions, substantially all of its existing and future
U.S. subsidiaries, referred to as U.S. Guarantors,
secure these facilities. The borrowings under the senior credit
facilities bear interest at a rate equal to an applicable margin
plus, at the borrowers option, either a base rate or a
LIBOR rate. The applicable margin for borrowing under the base
rate option is 1.50% and for the LIBOR option, 2.50% (in each
case, subject to a step-down based on a performance test).
In the first quarter of 2005, the revolving credit facility was
increased from $380 million to $600 million under the
amended and restated senior credit facilities. As of
December 31, 2006, there were no letters of credit issued
or outstanding borrowings under the revolving credit facility;
accordingly $600 million remained available for borrowing.
In November of 2005, we entered into an amendment of the Amended
and Restated Credit Agreement decreasing the margin over LIBOR
on approximately $1,386 million of the U.S. dollar
denominated portion of the
67
Term Loans from 2.25% to 2.00%. In addition, a further reduction
of the interest rate to LIBOR plus 1.75% is allowed if certain
conditions are met.
As stated in the prepayment requirements under the amended and
restated senior credit facilities, we are required to prepay 50%
of our excess cash flow against our senior term loan facility.
Based on the excess cash flow calculation, as defined in our
amended and restated senior credit facilities, at
December 31, 2006, we will make a prepayment of
approximately $98 million on the senior term loan facility
in March 2007. In connection with this excess cash flow
prepayment, we will write off approximately $1 million of
unamortized deferred financing fees associated with the senior
term loan facility.
In July 2006, we made a $100 million equivalent voluntary
prepayment on our senior term loan facility. In connection with
the voluntary prepayment, we wrote off approximately
$1 million of unamortized deferred financing fees
associated with the senior term loan facility.
The senior credit facilities are subject to prepayment
requirements and contain covenants, defaults and other
provisions. The senior credit facilities require us to prepay
outstanding term loans, subject to certain exceptions, with:
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75% (such percentage will be reduced to 50% if BCP
Crystals leverage ratio is less than 3.00 to 1.00 for any
fiscal year ending on or after December 31, 2005) of
BCP Crystals excess cash flow;
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100% of the net cash proceeds of all non-ordinary course asset
sales and casualty and condemnation events, unless BCP Crystal
reinvests or contracts to reinvest those proceeds in assets to
be used in BCP Crystals business or to make certain other
permitted investments within 12 months, subject to certain
limitations;
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100% of the net cash proceeds of any incurrence of debt other
than debt permitted under the senior credit facilities, subject
to certain exceptions; and
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50% of the net cash proceeds of issuances of equity
of Celanese Holdings, subject to certain exceptions.
BCP Crystal may voluntarily repay outstanding loans under the
senior credit facility at any time without premium or penalty,
other than customary breakage costs with respect to
LIBOR loans.
In connection with the borrowing by BCP Crystal under the term
loan portion of the senior credit facilities, BCP Crystal and
CAC have entered into an intercompany loan agreement whereby BCP
Crystal has agreed to lend the proceeds from any borrowings
under its term loan facility to CAC. The intercompany loan
agreement contains the same amortization provisions as the
senior credit facilities. The interest rate with respect to the
loans made under the intercompany loan agreement is the same as
the interest rate with respect to the loans under BCP
Crystals term loan facility plus three basis points. BCP
Crystal intends to service the indebtedness under its term loan
facility with the proceeds of payments made to it by CAC under
the intercompany loan agreement.
Senior Subordinated Notes. In February 2005,
we used approximately $521 million of the net proceeds of
the offering of our Series A common stock to redeem a
portion of the senior subordinated notes and $51 million to
pay the premium associated with the redemption. As of
December 31, 2006, the senior subordinated notes, excluding
$3 million of premiums, consist of $796 million of
95/8% Senior
Subordinated Notes due 2014 and $171 million
(130 million) of
103/8%
Senior Subordinated Notes due 2014. All of BCP Crystals
obligations under the senior credit facilities guarantee the
senior subordinated notes on an unsecured senior subordinated
basis.
Senior Discount Notes. In September 2004,
Crystal LLC and Crystal US Sub 3 Corp., a subsidiary of Crystal
LLC, issued $853 million aggregate principal amount at
maturity of their senior discount notes due 2014 consisting of
$163 million principal amount at maturity of their 10%
Series A Senior Discount Notes due 2014 and
$690 million principal amount at maturity of their
101/2%
Series B Senior Discount Notes due 2014 (collectively, the
senior discount notes). The gross proceeds of the
offering were $513 million. Approximately $500 million
of the proceeds were distributed to our Original Shareholders,
with the remaining proceeds used to pay fees associated with the
refinancing. Until October 1, 2009, interest on the senior
discount notes will accrue in the form of an increase in the
accreted value of such notes. Cash interest on the senior
discount notes will accrue commencing on October 1, 2009
and be payable semiannually in arrears on April 1 and
October 1. In February 2005, we used approximately
$37 million of the net proceeds of the offering of our
Series A common stock to redeem a portion of the
Series A senior discount notes and $151 million to
redeem a portion of the Series B senior discount notes and
$19 million to pay the premium associated with such
redemption. As of December 31, 2006, there were
$554 million aggregate principal amount at maturity
outstanding, consisting of $106 million principal amount at
maturity of the 10% Series A Senior Discount Notes due 2014
and $448 million principal amount at maturity of the
101/2%
Series B
68
Senior Discount Notes due 2014. At December 31, 2006,
$339 million and $81 million were outstanding under
the
101/2%
and 10% Senior Discount Notes, respectively.
Other Debt. Other debt of $489 million,
which does not include a $2 million fair value reduction
due to purchase accounting, is primarily made up of fixed rate
pollution control and industrial revenue bonds, short-term
borrowings from affiliated companies and capital lease
obligations.
Other Cash Obligations. Unconditional Purchase
Obligations primarily include take or pay contracts. We do not
expect to incur any material losses under these contractual
arrangements. In addition, these contracts may include variable
price components.
Other Contractual Obligations primarily includes committed
capital spending and fines associated with the
U.S. antitrust settlement described in Note 25 to the
consolidated financial statements. Included in Other Contractual
Obligations is a 99 million fine from the European
Commission related to antitrust matters in the sorbates
industry, which is pending an appeal. We are indemnified by a
third party for 80% of the expenses relating to these matters,
which is not reflected in the amount above.
Covenants. The senior credit facilities
require BCP Crystal to maintain the following financial
covenants: a maximum total leverage ratio, a minimum interest
coverage ratio and maximum capital expenditures limitation. As
of December 31, 2006, we were in compliance with these
covenants. See Note 16 to the consolidated financial
statements for information regarding non-financial covenants.
At December 31, 2006, we have contractual guarantees and
commitments as follows:
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Expiration per period
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Less Than
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After 5
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Contractual Guarantees and Commitments
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Total
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1 Year
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Years 2 & 3
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Years 4 & 5
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Years
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(In $ millions)
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Financial Guarantees
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41
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7
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15
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16
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3
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Standby Letters of Credit
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218
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218
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Contractual Guarantees and
Commitments
|
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259
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225
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15
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16
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3
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Deferred Compensation. See Note 22,
Stock-Based and Other Management Compensation Plans, of the
consolidated financial statements for additional information.
The remaining aggregate maximum amount payable at
December 31, 2006 under this plan is $142 million, of
which $19 million has been accrued at that date due to the
accelerated vesting of certain plan participants. Should the
payout be triggered, we will fund the payments with either
existing cash, or borrowings from the revolving credit facility,
or a combination thereof. Upon the occurrence of the triggering
events mentioned in Note 22 to the consolidated financial
statements, the maximum amount earned and vested under the plan
as of December 31, 2006 is approximately $75 million,
exclusive of $19 million accrued in 2006 and payable in
2007 due to the accelerated vesting of certain plan participants.
Long-Term Incentive Plan. See Note 22,
Stock-Based and Other Management Compensation Plans, of the
consolidated financial statements for additional information. On
February 16, 2007, approximately $26 million was paid
to the LTIP plan participants.
Domination Agreement. The Domination Agreement
was approved at the CAG extraordinary shareholders meeting
on July 31, 2004. The Domination Agreement between CAG and
the Purchaser became effective on October 1, 2004. Our
subsidiaries, BCP Caylux Holdings Luxembourg S.C.A. and BCP
Crystal, have each agreed to provide the Purchaser with
financing to strengthen the Purchasers ability to fulfill
its obligations under, or in connection with, the Domination
Agreement and to ensure that the Purchaser will perform all of
its obligations under, or in connection with, the Domination
Agreement when such obligations become due, including, without
limitation, the obligation to compensate CAG for any statutory
annual loss incurred by CAG during the term of the Domination
Agreement. If BCP Caylux
and/or BCP
Crystal are obligated to make payments under such guarantees
69
or other security to the Purchaser
and/or the
minority shareholders, we may not have sufficient funds for
payments on our indebtedness when due. We have not had to
compensate CAG for an annual loss for any period during which
the Domination Agreement has been in effect.
Squeeze-Out Payment. The Squeeze-Out was
registered in the commercial register on December 31, 2006,
after several lawsuits by minority shareholders challenging the
shareholders resolution approving the Squeeze-Out were
withdrawn pursuant to a settlement agreement entered into
between plaintiff shareholders, the Purchaser and CAG on the
same day. A total amount of approximately 62 million
(approximately $82 million at December 31,
2006) was paid to minority shareholders in January 2007 as
fair cash compensation for the acquisition of their shares of
CAG.
Other
Obligations
We expect to continue to incur costs for the following
significant obligations. Although, we cannot predict with
certainty the annual spending for these matters, such matters
will affect our future cash flows.
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Spending for
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Spending for
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2007
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the Year Ended
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the Year Ended
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Projected
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December 31,
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December 31,
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Other Obligations
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Spending
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2006
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2005
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(In $ millions)
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Environmental Matters
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45
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71
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84
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Pension and Other Benefits
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104
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112
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111
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Other Obligations
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149
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183
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195
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We are secondarily liable under a lease agreement pursuant to
which we have assigned a direct obligation to a third party. The
lease assumed by the third party expires on April 30, 2012.
The lease liability for the period from January 1, 2007 to
April 30, 2012 is estimated to be approximately
$41 million.
Standby letters of credit of $218 million outstanding at
December 31, 2006 are irrevocable obligations of an issuing
bank that ensure payment to third parties in the event that
certain subsidiaries fail to perform in accordance with
specified contractual obligations. The likelihood is remote that
material payments will be required under these agreements. The
stand-by letters of credit include approximately
$29 million related to obligations associated with the
sorbates antitrust matters as described in the Other
Contractual Obligations above.
For additional commitments and contingencies, see Note 25
to the consolidated financial statements.
Environmental
Matters
For the years ended December 31, 2006 and 2005 and the nine
months ended December 31, 2004, the Successors
worldwide expenditures, including expenditures for legal
compliance, internal environmental initiatives and remediation
of active, orphan, divested and U.S. Superfund sites were
$71 million, $84 million and $66 million,
respectively. The Predecessors worldwide expenditures for
the three months ended March 31, 2004 were
$22 million. The Successors capital project related
environmental expenditures for the years ended December 31,
2006 and 2005 and the nine months ended December 31, 2004,
and the Predecessors for the three months ended
March 31, 2004, included in worldwide expenditures, were
$5 million, $8 million, $6 million and
$2 million, respectively. Environmental reserves for
remediation matters were $114 million and $124 million
as of December 31, 2006 and 2005, respectively, which
represents our best estimate. See Note 18 to the
consolidated financial statements.
It is anticipated that stringent environmental regulations will
continue to be imposed on the chemical industry in general. We
cannot predict with certainty future environmental expenditures,
especially expenditures beyond 2007. Due to new air regulations
in the U.S., we expect that there will be a temporary increase
in compliance costs that will total approximately
$10 million to $15 million through 2008.
Accordingly, Emission Trading Systems will directly affect the
power plants at the Kelsterbach and Oberhausen sites in Germany
and the Lanaken site in Belgium, as well as power plants
operated by InfraServ entities on sites at which we operate. We,
along with the InfraServ entities, may be required to purchase
carbon dioxide credits,
70
which could result in increased operating costs, or may be
required to develop additional cost-effective methods to reduce
carbon dioxide emissions further, which could result in
increased capital expenditures. Additionally, the new regulation
indirectly affects our other operations in the European Union,
which may experience higher energy costs from third party
providers. We have not yet determined the impact of this
legislation on our operating costs.
Due to our industrial history, we have the obligation to
remediate specific areas on our active sites as well as on
divested, orphan or U.S. Superfund sites. In addition, as
part of the demerger agreement with Hoechst, a specified
proportion of the responsibility for environmental liabilities
from a number of pre-demerger divestitures was transferred to
us. We have provided for such obligations when the event of loss
is probable and reasonably estimable. We believe that the
environmental costs will not have a material adverse effect on
our financial position, but they may have a material adverse
effect on our results of operations or cash flows in any given
accounting period. See Notes 18 and 25 to the consolidated
financial statements.
Pension
and Other Benefits
The funding policy for pension plans is to accumulate plan
assets that, over the long run, will approximate the present
value of projected benefit obligations. For the years ended
December 31, 2006 and 2005, there were no pension
contributions to the U.S. qualified defined benefit pension
plan. Contributions to other non-qualified plans (including Rest
of the World) for the years ended December 31, 2006 and
2005 were $53 million and $44 million, respectively.
On December 31, 2006, we adopted the recognition and
disclosure provisions of SFAS No. 158, which caused us
to recognize the funded status (i.e., the difference between the
fair value of plan assets and the projected benefit obligations)
of our benefit plans in the December 31, 2006 consolidated
balance sheet, with a corresponding adjustment to Accumulated
other comprehensive income (loss), net of tax. The net impact of
the adoption of SFAS No. 158 was an increase in
pension and postretirement benefit obligations of
$113 million with an offset to Accumulated other
comprehensive income (loss), net of tax. Based on the funded
status of our defined benefit pension and postretirement benefit
plans as of December 31, 2006, we reported a total unfunded
amount of $884 million of pension and postretirement
benefit obligations. Our adoption of SFAS No. 158 on
December 31, 2006 had no impact on our earnings.
Our spending associated with other benefit plans, primarily
retiree medical, defined contribution and long-term disability,
amounted to $59 million and $67 million for the years
ended December 31, 2006 and 2005, respectively. See
Note 17 to the consolidated financial statements.
In 2004, we amended our long-term disability plan to align the
benefit levels with the retiree medical plan. As a result of
this change, the employee contribution for the long-term
disability medical coverage increased substantially for current
participants in the disability plan. Subsequent to the adoption
of the change, enrollment in the plan has been trending
downward, with 20% of the participants declining coverage.
Accordingly, as a result of the lower enrollment experience, we
reduced the disability accrual by $3 million and
$9 million at December 31, 2006 and 2005,
respectively. In addition, medical claims assumptions were
lowered to reflect actual plan experience and the percentage of
long-term disability medical payments paid for by Medicare. This
change lowered the long-term disability accrual by an additional
$9 million.
Other
Matters
Plumbing
Actions and Sorbates Litigation
We are involved in a number of legal proceedings and claims
incidental to the normal conduct of our business. For the year
ended December 31, 2006, there were $14 million of
cash inflows in connection with the plumbing actions and
sorbates litigation. In February 2005, we settled with an
insurance carrier and received cash proceeds of $44 million
in March 2005 and in December 2005, we received $30 million
in additional settlements. For the year ended December 31,
2004, there were no net cash inflows in connection with the
plumbing actions and sorbates litigation. As of
December 31, 2006 and 2005, there were reserves of
$214 million and $197 million, respectively, for these
matters. In addition, we have receivables from insurance
companies and Hoechst in connection with the plumbing and
sorbates matters of $141 million and $140 million as
of December 31, 2006 and 2005, respectively.
71
Although it is impossible at this time to determine with
certainty the ultimate outcome of these matters, we believe,
based on the advice of legal counsel, that adequate provisions
have been made and that the ultimate outcome will not have a
material adverse effect on our financial position, but could
have a material adverse effect on our results of operations or
cash flows in any given accounting period. See Note 25 to
the consolidated financial statements.
Off-Balance
Sheet Arrangements
We have not entered into any material off-balance sheet
arrangements.
Market
Risks
Please see Quantitative and Qualitative Disclosure about
Market Risk under Item 7A of this
Form 10-K
for additional information about our Market Risks.
Critical
Accounting Policies and Estimates
Our consolidated financial statements are based on the selection
and application of significant accounting policies. The
preparation of these financial statements and application of
these policies requires us to make estimates and assumptions
that affect the reported amounts of assets and liabilities and
the disclosure of contingent assets and liabilities at the date
of the financial statements as well as the reported amounts of
revenues and expenses during the reporting period. Actual
results could differ from those estimates. However, we are not
currently aware of any reasonably likely events or circumstances
that would result in materially different results.
We believe the following accounting polices and estimates are
critical to understanding the financial reporting risks present
in the current economic environment. These matters, and the
judgments and uncertainties affecting them, are also essential
to understanding our reported and future operating results. See
Note 4 to the consolidated financial statements for a more
comprehensive discussion of our significant accounting policies.
Recoverability
of Long-Lived Assets
Our business is capital intensive and has required, and will
continue to require, significant investments in property, plant
and equipment. At December 31, 2006 and 2005, the carrying
amount of property, plant and equipment was $2,155 million
and $2,031 million, respectively. We assess the
recoverability of property, plant and equipment to be held and
used by a comparison of the carrying amount of an asset or group
of assets to the future net undiscounted cash flows expected to
be generated by the asset or group of assets. If such assets are
considered impaired, the impairment recognized is measured as
the amount by which the carrying amount of the assets exceeds
the fair value of the assets.
In December 2004, we approved a plan to dispose of the COC
business included within the Ticona segment. This decision
resulted in $25 million and $32 million of asset
impairment charges recorded as other (charges) gains, net
related to the COC business in the year ended December 31,
2005 and the nine months ended December 31, 2004,
respectively.
As a result of the consolidation of tow production and the
termination of filament production, the Acetate Products segment
recorded impairment charges of $50 million associated with
plant and equipment in the nine months ended December 31,
2004.
We assess the recoverability of the carrying value of our
goodwill and other intangible assets with indefinite useful
lives at least annually or whenever events or changes in
circumstances indicate that the carrying amount of the asset may
not be fully recoverable. As a result of our annual impairment
test on intangible assets with indefinite useful lives, we
recorded an impairment loss of $2 million for the year
ended December 31, 2006. As of December 31, 2006 and
2005, we had $1,338 million and $1,430 million,
respectively, of goodwill and other intangible assets, net.
As of December 31, 2006, there were no significant changes
in the underlying business assumptions or circumstances that led
us to believe goodwill might have been impaired. We will
continue to evaluate the need for
72
impairment if changes in circumstances or available information
indicate that impairment may have occurred. We perform the
required impairment test at least annually during the third
quarter of our fiscal year using June 30 balances unless
circumstances dictate more frequent testing. During 2006, we
performed the impairment test and determined that there was no
impairment of goodwill.
A prolonged general economic downturn and, specifically, a
continued downturn in the chemical industry as well as other
market factors could intensify competitive pricing pressure,
create an imbalance of industry supply and demand, or otherwise
diminish volumes or profits. Such events, combined with changes
in interest rates, could adversely affect our estimates of
future net cash flows to be generated by our long-lived assets.
Consequently, it is possible that our future operating results
could be materially and adversely affected by additional
impairment charges related to the recoverability of our
long-lived assets.
Other
(Charges) Gains, Net
Other (charges) gains, net include provisions for restructuring
and other expenses and income incurred outside the normal
ongoing course of operations. Restructuring provisions represent
costs related to severance and other benefit programs related to
major activities undertaken to fundamentally redesign our
operations as well as costs incurred in connection with a
decision to exit non-strategic businesses. These measures are
based on formal management decisions, establishment of
agreements with the employees representatives or
individual agreements with the affected employees as well as the
public announcement of the restructuring plan. The related
reserves reflect certain estimates, including those pertaining
to separation costs, settlements of contractual obligations and
other closure costs. We reassess the reserve requirements to
complete each individual plan under our restructuring program at
the end of each reporting period. Actual experience has been and
may continue to be different from these estimates. See
Note 20 to the consolidated financial statements.
Environmental
Liabilities
We recognize losses and accrue liabilities relating to
environmental matters if available information indicates that it
is probable that a liability has been incurred and the amount of
loss is reasonably estimated. Depending on the nature of the
site, we accrue through time horizons of ten to
fifteen years, unless we have government orders or other
agreements that extend beyond these time horizons. All other
fees are expensed as incurred. If the event of loss is neither
probable nor reasonably estimable, but is reasonably possible,
we provide appropriate disclosure in the notes to the
consolidated financial statements if the contingency is
considered material. The measurement of environmental
liabilities is based on a range of our periodic estimate of what
it will cost to perform each of the elements of the remediation
effort. We use our best estimate within the range to establish
our environmental reserves. We utilize third parties to assist
in the management and the development of our cost estimates for
our sites. We accrue for legal fees related to loss contingency
matters when the costs associated with defense can be reasonably
estimated and are probable to occur. See also Note 18 to
the consolidated financial statements.
Asset
Retirement Obligations
Total reserves for asset retirement obligations were
$59 million and $54 million at December 31, 2006
and 2005, respectively. SFAS No. 143 requires that the
fair value of a liability for an asset retirement obligation be
recognized in the period in which it is incurred and FASB
Interpretation No. 47, Accounting for Conditional Asset
Retirement Obligations an interpretation of FASB
Statement No. 143 (FIN No. 47)
provides guidelines as to when a company is required to
record a conditional asset retirement obligation. The liability
is measured at the discounted fair value and is adjusted to its
present value in subsequent periods as accretion expense is